The new top-of-the-range machine is equipped with an advanced profile; powered screws provide users up to 40 percent increased capacity with the same efficiency, quality and footprint as previous models. Additionally, this high-capacity technology can be applied to the other models of the GEA xTru Twin extruders too – models 70/92/112 – and retrofitted to older machines to increase their capacity without changing the floorplan of the factory.
The GEA xTru Twin extruders offer the flexibility to produce a wide range of products including: cereal-based snack pellets die-cut, 2D, 3D, multilayers, square shape, punched and direct expanded; breakfast cereals; dry pet food; and any other extruded food product. The latest xTru Twin 140 has a production capacity of over 3 tons of pellets and 10 tons of pet food kibbles an hour.
More capacity but same footprint ... same machine!
To achieve the additional capacity GEA engineers have used their experience and know-how to increase the crosssectional area, rotation speed and pitch of the screws on the new machines while maintaining the extruder footprint and screw length. This also allows customers to upgrade existing machines without buying a new one or changing the plant layout.
Increased quality, hygiene and safety
Other key features of the GEA xTru Twin range include: A high-speed premixer for perfectly hydrating flour; a large, curved mixing vessel that facilitates good water absorption and adhering to the requisite hygiene standards; a vertical forced feeding screw to control the dough's movement into the cooking screw; a powerful, variable speed motor with a safety clutch; a high-torque, double cascade gearbox that ensures excellent power reserves and safety. With its co-rotating, fully intermeshing twin screws, a modular barrel assists in properly cooking cerealbased dough.
Driven by customer demand
GEA embarked on the process of developing the new technology in response to customers' requests and the market's need for a single, high-capacity machine capable of producing a wide range of innovative food shapes.
Thanks to this new technology's flexibility, customers can develop new products and get them to market quicklyand profitably.

The upgraded GEA xTru Twin 92 high-capacity extruder offer users up to 40 percent higher capacity with the same efficiency, quality and footprint.
The new xTru Twin 140 extruder completes GEA's high-performance extruder range.
Aditional information
GEA Snack Pellet Processing Brochure
GEA pet Food Processing Brochure
Source: Gea Group
You could be interested: GEA explores potential of insect protein for animal feed
Extrusion
Videos
Events
IBERZOO PROPET
11 to 13 March, 2026
Madrid, España
https://www.ifema.es/iberzoo-propet
Simposio CS Petfood & Aquafeed
15 to 16 April, 2026
Pilar, Buenos Aires, Argentina
https://www.cliviosolutions.com/
PET FOOD FORUM KANSAS
27 to 29 April, 2026
Kansas City, Missouri, USA
https://www.petfoodforumevents.com/
interpack
07 to 13 May, 2026
Düsseldorf, Alemania
https://www.interpack.com/
Smart Pet Food Production
11 May, 2026
Sheraton Carlton Nürnberg
https://www.petfoodcompetencenet.com/events/
Interzoo 2026
12 to 15 May, 2026
Nuremberg, Germany
https://www.interzoo.com/en
FENAGRA 2026
12 to 14 May, 2026
Santana – São Paulo
https://www.fenagra.com.br/
XXIV CONGRESO DE PET DE LA CBNA
12 to 14 May, 2026
São Paulo Expo, Brasil
https://www.fenagra.com.br/congresso/cbna-pet/
EXPO PACK México 2026
02 to 05 June, 2026
Ciudad de México, CDMX.
https://www.expopackmexico.com.mx/
VICTAM 2026
02 to 04 June, 2026
Utrecht, Países Bajos
https://victaminternational.com/
VIV Europe 2026
02 to 04 June, 2026
Utrecht, the Netherlands
https://www.viveurope.nl/
Foro Mascotas 2026
24 to 26 June, 2026
Expo Guadalajara, Mexico
https://www.foromascotas.mx/en
Pet South America 2026
12 to 14 August, 2026
São Paulo Expo, Brazil
https://petsa.com.br/
Pet Fair Asia 2026
19 to 23 August, 2026
Shanghai, China
https://en.petfairasia.com/
CIPAL 2026
23 to 24 September, 2026
Buenos Aires, Argentina
https://cipal.com.ar/?lang=en
PETZOO Eurasia
07 to 10 October, 2026
İFM- İstanbul Expo Center
https://petfuari.com/en/
SINPET 2026
15 to 16 October, 2026
Porto Alegre, Brazil
https://www.instagram.com/sinpet2026/
FIGAP 2026
21 to 23 October, 2026
Guadalajara, Jalisco, Mexico
https://figap.com/
Pet Fair South East Asia
28 to 30 October, 2026
Bangkok, Thailand
https://petfair-sea.com/

