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Continuous Coating: High retention time
Coating

2+ MIN

Continuous Coating: High retention time

The coating of pet food croquettes is an important phase of the process, as the external covering of a croquette is the initial contact with the animal as well as the main point of reference that the customer will trust.   The coating phase must be carried out to: Obtain color homogeneity in all croquettes Reduce oil loss and greasy look and feel Improve the distribution and homogeneity of palatant and flavoring additives. Reduce disinfection problems in the coating process   CONTINUOUS COATING BENEFITS Pro: High-level of homogeneity (CV) can be obtained even with the addition of low amounts, being more flexible and kind with the production and the product itself.   Requirements for a successful application:   Performing croquettes dosing: The dosage must be carried out using continuous gravimetric weighing systems, not volumetric. The variation of the incoming product flow must be adjusted and stabilized by the proportioner to have a uniform output. Covering: The team must be as gentle as possible with the product but should also guarantee good mixing homogeneity. The retention time is essential when high amounts of oils are added, and should not be less than 60 seconds. Atomization: Continuous atomization is a real challenge, especially when the product flow varies. Standard nozzles are always exposed to dirt and blockages. PLP recommends SMOG Technology for perfect atomization in any condition and viscosity. *Typical diagram of a continuous coating installation   In addition to the points mentioned above, there is another very important factor during the coating process, which will result in a more homogeneous final product:   HOLDING TIME Homogeneity is also related to the absorption of fat by croquettes. As for the process, this can be increased thanks to the combination of heat and croquette retention in the mixing phase in the covering.   The MT series is equipped with heating chambers that maintain a controlled temperature inside the machine, while the retention time is increased by: Adjustment of the angles of the vanes Adjustment of the speed of the rotary axes Internal shock absorbers   RETENTION GATE PLP has developed an automatic check gate, located at the outlet of the machine. It is suitable for stopping the croquette flow and releasing it when product accumulation reaches a certain level inside the machine. Thus, it significantly increases the retention time, up to 180 seconds inside the MT machine.   For more information visit the PLP Systems  WEB or contact this EMAIL.       Source: PLP Systems

FAMSUN Pet Food Webinar Focuses on Processing Solutions to Grow Business in Headwinds
Coating

3+ MIN

FAMSUN Pet Food Webinar Focuses on Processing Solutions to Grow Business in Headwinds

As pet parents spend more time at home, they care more about their pets' health and the food they eat. Instead of feeding them with byproducts and parts of animals that humans do not eat, pet owners increasingly prefer buying high-quality and differentiated food to improve pet nutrition, health, and wellbeing. Trending products are pet foods that contain a higher portion of quality meat, and innovative products that can solve allergies, picky eating habits, dietary issues. Consumer demand trends create new opportunities for industry players and new investors to innovate, diversify, improve or expand their productions for growth and development.  Although the pet food industry is booming, there are serious issues that pet food producers have to face in the new normal of post-pandemic. The industry is at the risk of severe material and labor shortages as supply chain disruption worse. Production cost inflationary pressure surges with input prices rising amid the historically high energy and raw material costs. In this context and backed by its global R&D Institutes, Pet Food Business experts, and Sales & Service teams from different regions of the world, FAMSUN held a webinar on pet food solutions at UTC+8:00 of September 30, 2021, and provided the latest insights, new research progress, and improved production practices to support customers grow business in headwinds. Three keynote speakers go straight to the topics that pet food processors are interested in most.  Reducing wastes are the most possible pointcuts to cut costs and improve profitability in a factory. Barry Howard, Vice President of FAMSUN USA Design & Engineering, has over 36 years of experience in pet food factory solutions, focused on Insights on Lean Manufacturing, Lean Factory Layout and Biosecurity. He identified eight deadly wastes generated from transport, inventory, motion, waiting, overproduction, overprocessing, defects, and skills in a factory, and the solution to eliminate these wastes with lean tools.  In terms of food safety in pet food, site, process design, factory design & layout are parts of the key elements in manufacturing safe foods. Barry also introduced how FAMSUN's biosecurity factory solution controls the movements of people, equipment, materials, air, and moisture or condensation in the factory. With the latest zoning design concept, it is possible to prevent recontamination and ensure Food Safety in pet food.   The topic Extruded Pet Food Processing Technology brought by Robert Strathman, President of FAMSUN USA Design & Engineering focused on knowledge and research progress on pet food processing technologies and the data of best production practices. Pet food product & process fundamentals such as bulk density, starch gelatinization, palatability, kibble durability, aesthetics, and shelf life were talked about most in his presentation. In dry pet food processing technology, he focused on pre-conditioning and extruder processes. High meat pet food is the trending product currently. Robert introduced the most efficient processing technology of high meat pet food, the challenges in processing, and the impact of meat inclusion on production performance The coating is an indispensable process in pet food production. It allows producers to diversify their products and provide a nutritional, functional, and differentiated experience for pets. Jimmy Wang, an expert of FAMSUN Asia R&D Institute, introduced FAMSUN CYPZ Vacuum Coating Equipment - the company's latest coater that specialized in adding value for pet food products. The machine is featured by consistent and efficient coating and high hygienic standards to produce high quality and food safety. Its successful application stories include the coating production in pet food factories of Japfa, Pure&Natural, FullPET, etc.    Over 70 registers from Europe, Africa, the Middle East, and South Asia participated in the interaction sesión online. They discussed with FAMSUN experts the actual production issues and were well answered. If you have missed the webinar on September 30, you can contact the FAMSUN account manager in your region for the rebroadcast link of this webinar. You are also welcome to follow us in the coming FAMSUN Pet Food Solution webinar series, which FAMSUN plans to host for the convenience of customers in different regions with updated topics and information. Welcome to join us.  Visit www.famsungroup.com   for more information. by Famsun Group Source: All Pet Food