Raising the Bar in Pet Nutrition: ANDRITZ's Twin-Screw Extruders for High-Meat Formulations

The Rise of High-Meat Pet Food

Pet owners today are becoming more mindful of what goes into their pets' bowls, and the high-meat pet food trend is a result of this growing awareness. High-meat pet food refers to formulations that contain over 30% fresh meat content. This demand stems from a desire for better digestibility and premium nutrition for pets. However, this shift presents its own set of hurdles, particularly in achieving the right cooking temperatures due to the moisture and fat content in raw animal ingredients.

Challenges in High-Meat Pet Food Production

Creating high-meat pet food formulations comes with unique challenges. The variability in raw animal ingredients complicates the manufacturing process, demanding careful handling to maintain consistency. As Niels Bengt, Sales Director KA, LATAM at ANDRITZ, explains, "Dealing with the diversity of raw animal ingredients requires innovative solutions to ensure uniform processing, which is vital for preserving the nutritional quality of the final product."

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As a result, the production of high-meat pet food often requires the employment of twin-screw extruders, known for their superior capabilities compared to single-screw counterparts. These extruders offer advanced kneading and mixing capabilities, pivotal for upholding the desired texture in high-meat formulations. Yet, the pursuit of elevated throughput rates while adhering to compact machine dimensions adds an additional layer of complexity to the manufacturing process.

Striking the Balance Between Efficiency and Nutritional Integrity

In the face of these challenges, ANDRITZ's twin-screw extruders, ExTS 616 & 718, emerge as a transformative solution for high-meat pet food production. Specifically designed to excel in extruding pet food enriched with elevated meat inclusion ratios, ANDRITZ's twin-screw extruders ensure optimal starch utilization, affording unparalleled formulation flexibility and optimized feed conversion ratios. The synchronized, high-shear twin screws guarantee the complete material discharge, minimizing waste and expediting recipe transitions.

"Our twin-screw extruders are crafted to tackle the intricacies of high-meat pet food production. We are resolute in our commitment to efficiency while upholding nutritional integrity. ANDRITZ's twin-screw extruders stand as the definitive solution that not only meets but surpasses the challenges of high-meat pet food production," says Niels Bengt, Sales Director KA, LATAM at ANDRITZ.

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"Our approach is centered on achieving a harmonious synergy between the seamless functioning of our machines and the preservation of the vital nutrients within high-meat formulations. With precise control over cooking temperatures and meticulous handling of diverse ingredients, our twin-screw extruders stand as a testament to our dedication to delivering pet food that not only excels in quality but also upholds the nutritional essence of each ingredient," Niels Bengt adds.

This distinctive approach has been expertly crafted to tackle head-on the intricate challenges that arise from incorporating raw animal ingredients into recipes. By providing pet food producers with meticulous control over cooking temperatures, ANDRITZ's solutions effectively address the nuances associated with different ingredients, ensuring that each element is handled appropriately. This attention to detail serves as the linchpin for safeguarding the nutritional richness present in high-meat pet food formulations, ultimately resulting in a final product that not only offers exceptional palatability but also remains an optimal source of nourishment for our loyal animal companions.

From Conscious Consumers to Circular Economy

Moreover, as societies worldwide increasingly embrace environmental consciousness, consumer interest in the food supply chain has surged due to growing sustainability concerns. Transparency in sourcing and production is no longer sufficient; consumers now demand an understanding of how food production impacts the planet. This scrutiny extends even to pet foods and treats.

As the world transitions toward a circular economy, driven by the urgency to mitigate greenhouse gas emissions and reduce landfill waste, it's essential to recognize the role of rendering as a form of recycling. Rendered ingredients include proteins sourced from animal muscles, organs, and bones not suitable for human consumption but perfectly safe for animals. This holds particular significance as approximately 50% of an animal is unsuitable for human consumption, and without rendering for alternative uses, this portion would go to waste.

Therefore, integrating fresh meat into pet food aligns with the principles of the circular economy, promoting resource efficiency. ANDRITZ's twin-screw extruders play a significant role in advancing this circular economy in the pet food industry. By efficiently processing raw animal ingredients and minimizing waste, ANDRITZ machines contribute to a more sustainable pet food production process, while maintaining the nutritional quality that pets deserve.

The Way Forward: Nourishing Pets and the Planet Simultaneously

As the pet nutrition industry evolves, the high-meat pet food trend poses challenges that require innovative solutions. ANDRITZ rises to the occasion, ensuring efficient processing of fresh meat ingredients while upholding their nutritional value. Beyond efficiency, ANDRITZ's twin-screw extruders exemplify a commitment to sustainability, ushering in a more environmentally conscious era for pet food manufacturing.

Niels Bengt, concludes, "Our solutions not only address the demands of the pet food industry but also contribute to a more sustainable future. By providing highly efficient machinery that produces high-quality, high-meat pet food, we're meeting the needs of pets, their caring owners, and our planet."

In the future, ANDRITZ aims to continue pushing the boundaries of innovation to further enhance pet food production. "Our innovations are not just products; they are promises of a brighter, more exciting future for our customers."

Source: All Pet Food Magazine