08/06/2022

Efficient and Safe Production of Pet Food

The production of pet food requires efficient production lines with high availability rates and reproducible quality. This only works with optimal system technology and processes that are designed to meet the specific requirements of the product in question. This article shows what else is important. Pets have not only been popular companions since the Corona pandemic; in Germany alone, almost every second household has some sort of pet. As a result, the demand for high-quality pet food is increasing, and this is happening worldwide. 'The USA, Europe and Asia are still growing markets in terms of pet food, and this means that we are in demand as plant manufacturers,' says Ingo Pütz, responsible for global sales at Zeppelin Systems in Rödermark, describing the market situation. In addition, the technological demands on plants and components are growing, as Pütz explains, 'Pet food formulas now consist of 20 to 50 different raw materials, each of which has its own unique properties.' This can be extruded material that is mixed in particularly gently or a moisture-sensitive raw material that has to be conveyed in a very dry state. Smooth production therefore requires not only knowing the properties of a wide range of products, but also understanding the process down to the last detail. 'Ultimately, the consumer must be able to rely on the feed always having the exact composition as well as the same shape and consistency. The feed must neither stick nor crumble,' says Pütz, describing the difficult balance. Flexibility in plants is a necessity In general, the production quality requirements for pet food are similar to those of human food. Among other things, this means eliminating or minimizing cross-contamination, easy to clean, maintaining clean production and compliance with hygiene standards. And as with food for humans, pet food is subject to special scrutiny and requires, for example, extremely accurate measurement technology. Moreover, in pet food, new formula concepts are being developed to meet the needs of individual animals, whether young, old, prone to obesity, wheat intolerant, etc. At the same time, manufacturers must be able to deal with changing raw materials – for example, some raw materials used to be available as powders, but are now marketed as granules. Raw materials may also vary from region to region. These variations can, for example, affect different bulk densities, which in turn affects handling. Manufacturers therefore require a very high degree of flexibility in their plants. It must be possible to adapt them without major conversions. High reliability and availability of the plants, which run around the clock, are a given.
Coordinated plant processes Zeppelin Systems accompanies almost every processing stage in pet food production. This starts with raw material intake, through filling into the silos, grinding technology, up to recipe-accurate dosing including inline screening machines upstream of the mixers and gentle dense phase conveying. Drying and coating processes have to be integrated just as much as systems for dust removal, temperature control, quality assurance measures, and concepts for explosion protection. A striking feature of developments in recent years: Plants are being operated ever closer to their peak performance without diminishing any accuracy. 'This can only be achieved by keeping an eye on the entire raw material handling process. We master all process steps and the respective process and measurement technology. That's why we can offer comprehensive, perfectly coordinated solutions from a single source,' Pütz explains further. Kibbles without break At first glance, the individual process steps do not appear complicated, yet the processes are changing. For example, gentle pneumatic conveying of dry feed now plays an increasingly important role. Neither the animal lover nor the producer wants to find crumbs in the feed. With Dense-Tec conveying and sometimes extended lines, conveying succeeds without destroying the structure of the raw materials. Dense-Tec is mainly used in the pet food industry as a continuous conveying system, because the individual process steps, such as cooling or coating, are also mainly carried out continuously. Precise dosing of even the smallest quantities When weighing and dosing very small quantities, such as vitamins, components in the 2-3 kilogram range have to be added evenly distributed throughout mixtures weighing several tons. 'We have developed innovative manual and automated solutions especially for these small components,' reports Pütz. For example, Zeppelin Systems offers customized solutions ranging from components for batch weighing to differential scales including controls. For handling liquids, on the other hand, volumetric systems or gravimetrically operating components such as liquid scales and mass flow meters are used. 'It is crucial that the dosing and weighing is done accurately contamination-free,' Pütz lists additionally. 'After all, ingredients are being scrutinized more and more critically by consumers.' High demands on hygiene and quality Hygiene requirements have also increased in the pet food sector and are now oriented toward the food industry. 'For example, we have long relied only on stainless steel in our plants,' says Pütz 'Batches have to be traceable just as they are in human food. This is where the process management system we developed helps.' This logs every change in the recipe and allows all raw materials supplied and batches delivered to be traced. All production data, batch records, etc. are archived and can be retrieved at any time. Accordingly, there is greater focus on control, automation and documentation. This gives the consumer peace of mind. Summary and outlook Regional differences require country- specific solutions. Since production follows the customer, plant engineering know-how is needed directly on site. Zeppelin Systems is globally oriented, which ensures nationwide support. Moreover, digital services, such as remote access to the plants, are now part of everyday life. Another topic of concern to the pet food industry is energy use and efficiency levels. This is particularly important for large plants with higher conveying capacities, for example, 40 to 60 tons per hour. 'We supply solutions that allow more output from the plants. For example, we replace mechanical conveyors with pneumatic ones because they deliver faster and display higher performance with larger volumes. They also work more energy- efficiently, can cover greater distances, and require less maintenance,' says Pütz, listing one example, but concluding with a completely different yet decisive factor for success: 'Our customers don't really care how their process works; they want process reliability and high plant availability. We ensure this with on-site service, but also with intelligent automation technology and a wide range of sensors that safeguard the process. by Ingo Pütz ist General Manager Sales Food Processing Plant at Zeppelin Systems GmbH

02/03/2022

Benefits of modern batching systems

Batching systems play an important role in product quality and plant efficiency for pet food and treat processors. Equipment design can ensure product uniformity, consistent product flow, and efficient changeovers from batch to batch. There are a number of common options for batching systems in pet food and treat applications, and processors must consider several factors when looking to upgrade their facilities. Evaluating batching systems 'When considering an automated batching system for pet food ingredients, it is important to look at several factors which will influence the type of batching system recommended and optimize ingredient cost savings and overall ROI,' said Sharon Nowak, business development manager, Coperion K-Tron USA Food & Pharmaceutical Industries, Sewell, N.J. 'The top three for consideration include batch accuracy required for the specific ingredient, desired batch times, and overall plant design considerations including height limitations, space requirements, and support structures for the batching system.' 'It's a little different for everyone,' added Matt Lueger, vice president of sales, NorthWind Technical Services, Sabetha, Kan. 'But the big factors that we typically see are accuracy, traceability and flexibility. Most customers not only want a system that consistently produces a quality product, but also tells them what went into each batch without restricting their ability to continually change their ingredients or recipes.' Pete Ensch, chief executive officer, WEM Automation, LLC, New Berlin, Wis., agreed on the importance of traceability for today's processors. 'The batch system needs to incorporate lot code traceability,' he said. 'Pet food producers' value is directly linked to their track record of producing safe quality food. In the event that something goes wrong, you need the ability to quickly track the problem and contain it. Traceability needs to be automated and working in the background. Beyond the safety side, traceability also helps to control inventory management and control, and can be linked back to your ERP to help automate purchasing. This keeps production flowing and controls cost.' Other factors to take into consideration include throughput, types and quantities of product that need to be conveyed, and quality and repeatability. 'At the end of the day, you need a batching system that can accurately weigh out your ingredients and consistently mix them,' Ensch explained. 'Pet food has some unique challenges in that there are many different ingredients with a variety of densities and flow rates. Several of the raw ingredients, because of the nature of protein, have a significant amount of variability. Equipment and controls need to be able to handle the de variety. All of the downstream processes like extrusion and drying perform better if you provide them a consistent, quality input.' Batching options Modern batching systems are designed with factors such as accuracy, reliability, traceability, flexibility and food safety in mind. 'Due to the increased food safety regulations and requirements to adhering to exact ingredient percentages in a given pet food recipe, the use of high accuracy LIW [loss-in-weight] batching using gravimetric screw feeders is quickly becoming the most reliable batching device of choice,' Nowak said. 'LIW batching utilizing Coperion K-Tron high-accuracy screw feeders provides a significant accuracy and process time advantage over traditional GIW [gain-in-weight] batch techniques. LIW batching is used when the accuracy of individual ingredient weights in the completed batch is critical or when the batch cycle times need to be very short. In addition, LIW feeding affords broad material handling capability and thus excels in feeding a wide range of materials from low to high rates.' Regardless of feed rates, LIW batching can offer accuracy, speed and variability benefits over traditional GIW methods. (Source: Coperion) 'There are several different types of batching systems,' added Joe Lewis, marketing, Sterling Systems & Controls, Inc., Sterling, Ill. 'These include semi-automatic hand prompt/add batching systems, semi-automatic self-contained 'kitchen type' batching systems, and automatic batching systems.' Utilizing different systems and features allows pet food and treat processors to fine-tune the batch process from start to finish. Options include manual or automatic batch delivery, various ingredient storage methods, and integration to the ERP system to communicate production schedules and ingredient usages. 'Most modern batch controls have dozens of features, but a couple of useful ones for pet food are an order grid and automatic bin level checking,' Ensch said. 'An order grid includes order number, formula name, the amount of material to be produced, the required date, destination bins and comments. The grid can have orders entered direct or interfaces with your ERP system. Automatic bin level checking has the system check bin levels of each ingredient in a production run prior to starting the batch. The system will alert the operator of any insufficient ingredients. 'Another useful feature is production usage tracking and inventory management with lot code tracking,' Ensch added. 'This allows the batch system to track material used for each production run, batch, and track respective lot codes for ingredients. Statistical process control (SPC) charting is one more feature that's great for fine-tuning the batch process. A system tracks the production data to the level to produce statistical process control charts. Being able to understand when a system is in control or out of control and having the data to either troubleshoot it or reduce variation for greater accuracy can change your business.' Product quality  There are several ways in which batching systems can impact product quality. 'Vacuum conveying systems help to provide the right amount of ingredients or final products to the next processing or packaging step,' said Andrea Bodenhagen, communication and content manager, Piab Vakuum GmbH, Butzbach, Germany. 'Thanks to the closed system, it also provides a dust free environment and protects the product from contamination. While the pet food industry is often still using mechanical or manual material handling, vacuum conveying systems are state of the art in the pharma and food sector. Pet food manufacturers, therefore, benefit from the long-term experience of Piab in these sectors as well as all the developments that have been done for these industries to keep the original product quality during the conveying process.' 'Batching systems play a significant role in the overall product quality of pet food and treats,' Lueger said. 'Not only in the accuracy and consistency of the ingredients that make up the product, but also in the visibility of what went into the product in the event of a quality issue. Batch reports and historical trends can go a long way toward preventing future product quality issues.' Jim Gaydusek, sales director, United States and Canada, Cozzini LLC, Chicago, agreed that batching systems have an important role to play in consistency and product quality. 'One of the greatest benefits is consistency from batch to batch,' he said. 'Auto management of recipes removes much of the human factor and reduces processing error. Scales accurately weigh the ingredients to ensure the proper weight(s) get added and the HMI [human-machine-interface] can sequence through the processing steps according to the program.' Plant efficiency Batching systems can also impact plant efficiency for pet food and treat processors. 'In addition to improving product quality over traditional manual weighing methods, the automation of the material handling/product transfer as well as the batching can greatly affect overall efficiency,' Nowak said. 'The use of automated dispensing systems, which can also integrate pneumatic conveying systems for material transfer, can greatly reduce the amount of human interaction as compared to manual methods of weighing and transfer. This maximizes social distancing and adheres to strict COVID guidelines of safety. 'Properly weighing and accurately delivering the ingredients without manual intervention can result in a number of process advantages, including overall food safety, fewer mistakes, better accuracy, lower bulk costs, improved product quality and savings in manufacturing costs,' he added. 'Eliminating manual batching reduces scrap costs, increases efficiency and throughput,' Lewis noted. 'Automatic systems can be customized with multiple scales for speed of batch production without sacrificing accuracy or quality, resulting in fast high batch rates and accuracy of weighments. Dust containment and collection options for automatic batching systems improves safety and operator efficiency.' Processors must be able to track and trace each ingredient throughout the process to ensure quality and safety and, in the case of a product issue, pinpoint exactly where and what went wrong. (Source: Coperion) To maximize overall efficiency, factors such as system design and sequencing must be taken into account. 'You want a system that moves from one batch to the next seamlessly and with little idle time between batches,' Ensch said. 'Some of this is system design, things like having holding vessels, surge bins and multiple scales so that you can weigh up ingredients before the mixer; optimizing cleanout times between batches and changeovers; the use of high and low bin level indicators and automated routing to make sure the batching system is never starved for ingredients. The system must manage all the timing, so the batching process is nearly continuous in nature.'  New advancements Batching systems continue to evolve to meet changing needs and requirements. Modern batching systems now have huge advantages over their predecessors in a multitude of areas. 'Over the past decade the number of different types of formulations and the raw ingredients used has grown exponentially,' Ensch said. 'This has made batching systems larger and more complex. Having a blending control system that has formula-based scaling and mixing parameters is extremely helpful. The trend of higher protein pet food has also increased the content of fibrous protein ingredients, which have the much greater variation. Formulations contain many ingredients and there is a need for a batch system that can measure major, minor and micro ingredients with very low dispersions like vitamins and minerals.' 'There have been a significant number of design improvements to batching systems for pet food and treat processing,' Nowak said. 'They include improvement in weighing technologies and batching controls, improvements in overall design of equipment to improve cleanability and food safety while minimizing downtimes, improvements in feeder design options ideal for difficult flowing materials, and improvements in feeder technology to alleviate pressure/vacuum influences on the feeder output.' Advancements in technology have also vastly improved traceability of ingredients. 'The amount of technology that is utilized to track and trace ingredients continues to evolve,' Lueger noted. 'From simple bar-coded lot numbers on bags to RFID [radio-frequency identification] tracked totes/IBCs [intermediate bulk containers] and hoppers on tracks or AGVs [automated guided vehicle]. Innovation and technology gains continue to support traceability regardless of size, equipment configuration, system capacity, etc.' By Richard Rowlands & Matt Lueger  Northwind Technical Services - Pet Food processing 

13/12/2024

Canadian biotech company opens insect production plant in Halifax

The Nova Scotia-based biotech firm has launched a new commercial black soldier fly larvae (BSFL) farm on the outskirts of Halifax. Full operations are anticipated by Q4 of 2025.   The 108,000-square-foot facility will be capable of converting 36,000 tons of food by-products and waste into high-quality protein for animal nutrition.   The new factory will leverage artificial intelligence, robotics and predictive analysis to elevate the potential of BSF and meet the growing demand for sustainable protein sources.   Pet food applications   The new farm can produce over 9,000 tons of wet BSFL protein or approximately 3,000 tons of dry protein annually, which will also be available to the pet food industry.   Oberland Agriscience confirmed to GlobalPETS that it is already actively engaged in 'productive' discussions with pet food players.   This project emphasizes a circular economy model, with BSFL production supporting animal health and environmental sustainability by offering a low-carbon protein alternative.   Furthermore, BSFL frass, a nutrient-rich co-product, will be used as a natural soil amendment because it enhances the soil microbiome.   By: Muskaan Gupta   Source: GlobalPETS

06/12/2024

The History of Pet Food

A Long-Standing Relationship   Research suggests that dogs were domesticated 16,000 years ago, and possibly were keeping company with humans for more than 30,000 years. By 2000 BCE, humans were giving consideration into what to feed their dogs. Roman poet and philosopher Marcus Terentius Varro wrote a manual on farming, 'Farm Topics,' that advised providing dogs with meat and bones, and barley soaked in milk.   Near the end of the 14th century, Gaston III, the eleventh Count of Foix Count in Southwestern France and an avid hunter, wrote a book in which he described how his beloved greyhounds were to be cared for. This included reference to what they were to be fed: bran bread, some of the meat from the hunt, and if the dog was sick, goat's milk, bean broth, chopped meat or buttered eggs.   In common households during the middle ages and through the mid-19th centuries however, little consideration was given to feeding dogs, as a dog's diet was much like that of its owners, consisting of whatever owners could spare, such as knuckles of bone, cabbage, potatoes, onions and crusts of bread. In the mid-1800's, a dog or cat's diet may have been more slightly more varied in cities where it was common for people to purchase horse meat for their pets, as working horses would die in the city streets.   Since then, dogs and cats have become an integral part of our households, and the scientific understanding of pet nutrition and food safety has advanced to help better protect the health of four-legged family members.   Pets as Companion Animals   With the Industrial Revolution and rise of the middle class in the 19th century, families with disposable income began to keep domesticated dogs and cats as companion animals – rather than just as working animals.   Businessman James Spratt introduced the first commercially-prepared pet food in England in approximately 1860. After seeing dogs being fed leftover biscuits from a ship, Spratt formulated the first dog biscuit: a mix of wheat meals, vegetables, beetroot and beef blood. Spratt's business venture was a success, meeting a new market demand and selling to English country gentlemen for sporting dogs.   A British public company took over Spratt's formula and production began at a U.S. operation in about 1890. Additional companies began to develop their own recipes for biscuits and dry kibble, using the current nutritional knowledge of the time period. Canned dog food, 'Ken-L Ration,' was introduced in 1922. Its main ingredient was horsemeat, which was considered an acceptable ingredient source at the time. Our understanding of and relationship with horses has since evolved, and as they have become pets, there is no longer a market for horse meat.   An Evolving Understanding of Pets and Nutrition   The desire for prepared dog food resulted from a combination of dogs being viewed as luxury items with a need to protect the owners' investments, the increasing availability of such food (dog biscuits, dog bread, canned food, etc.) and marketing. The science of veterinary nutrition emerged in the late 1800s. Our understanding of animal science and nutrition also continued to evolve throughout the 20th century—the first pet food specifically formulated for the unique nutritional needs of puppies was introduced in the early 1960s—as more people came to view their dogs and cats part of the family.   In the mid-1980s, the U.S. National Academy of Sciences' National Research Council published nutritional requirements for dogs and cats, and released updated profiles in 2006 that reflected the evolving science and understanding of animal nutrition. Most commercially-prepared U.S. pet food is now formulated to be 'complete and balanced,' meaning that it is provides all of a pet's nutritional requirements at the correct levels.   Meeting Safety Requirements   Currently, both federal and state officials inspect pet food manufacturing facilities and test products on retail shelves for compliance with safety and/or nutritional requirements.   The Association of American Feed Control Officials (AAFCO), an organization of state and federal regulatory officials, develops model legislation for pet food safety regulations, that can then be adopted by states. First known as the Association of Feed Control Officials, AAFCO was founded more than 100 years ago in 1909. AAFCO first included language for pet food in their model bills in 1917. The regulation of pet food continued to advance over the years. Examples include in the 1933 decision to prohibit the word 'pure' from a brand name in 1933, or establishing a definition for 'complete and balanced' pet food in 1969.   The Food Safety Modernization Act (FSMA), signed into law in 2011, is a more recent regulatory evolution. FSMA represents one of the most comprehensive changes to U.S. food safety regulation in more than 70 years, and requires the U.S. Food and Drug Administration (FDA) and food producers (for both food for humans and animals) to focus on preventing foodborne illness.   Source: Pet Food Institute

21/07/2022

What You Need to Know About Dog Foods Made with Crickets and Grubs

Growing awareness over the need for sustainable pet food solutions as well as concerns over pet allergies is driving an increased interest in foods made with alternative proteins including some surprising options, such as cricket proteins and grubs. For many dog owners, sustainability is at the core of a switch to foods made with alternative protein options. For Jiminy's, a Berkeley,Calif.-based manufacturer of Cricket Crave, a kibble that combines insect protein with plant-based ingredients, the use of crickets drives a more sustainable process. 'Crickets are a swarming species so they're not too worried about personal space, and grubs are even less inhibited,' explained Anne Carlson, CEO of Jiminy's. 'That allows an insect farm to produce the maximum amount of protein for the minimal amount of water and land. It's a simple formula and it's exactly why insect protein will be forever atop the sustainable food chain. We're happy to be in this space at this moment in time. Don't forget, dogs in the USA consume 32 billion pounds of protein each year, causing enormous stresses on land and water.' Jiminy's has also released its Good Grub line of food and treats, which are made with dried black soldier fly larvae, in an effort to continue building out and offering consumers new products—and new proteins. 'Grub protein is even more sustainable than cricket protein since the gains get larger as the insect gets smaller and needs less land and water,' Carlson said. 'The nutritional benefits of grub protein are essentially the same as cricket protein. It's prebiotic and humane, fights climate change, has all the essential amino acids and is hypoallergenic too. Considering how well the insects live, their short lifespan and the outstanding protein yield, it's almost as if insects were engineered for meat production.' Scout and Zoe's use of black soldier fly larvae is helping the company accomplish its mission to do good for the pet, the planet and the community, said Cynthia Dunston Quirk, founder of the Anderson, Ind.-based manufacturer. 'How the black soldier fly larvae are grown and what they eat makes them very sustainable,' she explained. 'The larvae feed on fruits and vegetables that are past their prime and heading to the landfill. So, the little larvae are cleaning up the environment just by eating. The lifecycle of the larvae is three weeks from egg state to larvae, and they are voracious eaters. They grow one million percent of their body weight and utilize no additional water as they grow. All the water they need is available in the fruit and veggies consumed.' Like cricket farming, Dunston Quirk said that black soldier fly larvae require significantly less land than cattle. 'According to the Natural Resources Conservation Service, it takes 546 acres of land to raise 300 head of cattle,' Dunston Quirk continued. 'On that same acreage, billions of black soldier fly larvae can hatch, develop and be harvested, utilizing the space above the ground as well as the ground itself. The larvae also emit less carbon and methane gas, which is good for protecting the ozone layer, and need no additional water to grow.' While sustainability is important to many of those who try foods with alternative protein sources, potential food sensitives and allergies may have started them on the journey in the first place. Jim Galovski, co-founder, CEO and president of Needham, Mass.-based Guardian Pet Food Co., said food sensitives and allergies prompted the company to create a vegan bar in its NOBL food line. The vegan recipe is made with peas, lentils, chickpeas, fava beans and dried yeast, all of which offer a good source of protein, according to the company. Of course, sustainability has also been paramount. Galovski said that there's a quantity standpoint to look at. The two-ounce NOBL food bars can feed a 25-pound dog for the day. With higher digestibility, Galovski said that pets are receiving more of what they need in a lesser quantity—with less waste, too. The Nutrition Factor - When 'Meat First' Is the Mindset  There are a number of factors that are likely to hold dog owners and even retailers back from getting onboard with foods made with alternative proteins. A big one is the 'meat first' mentality. 'The pet industry has done a great job marketing real meat first, but we've been trying to shift the conversation to it being not as much about the ingredients but the nutrients,' said Jim Galovski, co-founder, CEO and president of Needham, Mass.-based Guardian Pet Food Co. 'Still, this remains a heated topic. Should you ever want to alienate a group, just bring up religion, politics or what they feed their dog.' Dogs are omnivores, so meat isn't as vital to their diet as it has appeared to consumers over the years, said Anne Carlson, CEO of Jiminy's, a Berkeley, Calif.-based manufacturer of pet food and treats that combine insect protein with plant-based ingredients. 'Dogs do need the 10 essential amino acids, so your dog food has to contain all of them,' she continued. 'Jiminy's insect protein has all 10 and at levels exceeding [Association of American Feed Control Officials] AAFCO standards.' Insect meat is very high in protein and compares very favorably to traditional proteins, Carlson explained. For example, 100 grams of beef yields 22 grams of protein, while 100 grams of insect meat yields 32 grams of protein, she said. Carlson added that insect meat also doesn't create the allergy issues that dogs have developed with traditional proteins over the years. But retailers might have to overcome their reluctance to embrace this category in order for it to truly take off, said Cynthia Dunston Quirk, founder of Scout and Zoe's, a manufacturer in Anderson, Ind. There is a sense of discomfort with bug protein that retailers themselves might feel. 'Dogs eat bugs whether the owner is feeding them to the pet intentionally or not,' she said. 'Watch any dog roam in a yard—they're foraging and finding and eating bugs. Ultimately, retailers do need to champion this as an option for more consumers to be willing to give it a try.' Carlson said that Jiminy's has been fighting the 'ick factor' since day one. 'The most effective response is to get the treat in a pet owner's hands,' Carlson continued. 'Once they see that it's a very familiar-looking and -smelling treat—[our] soft and chewy training treats also have a beef jerky scent—and learn about insect protein's unique benefits, it's game over and we have a convert.' Denise Strong, co-owner of Pawz on Main, a pet store in Cottonwood, Ariz., said that she hasn't gotten any inquiries about alternative proteins yet—and she does think the ick factor of bugs might be hard to overcome with consumers. Strong said that she is personally waiting for more evidence to prove that bugs could be a primary source of protein in a dog's diet. Jason Ast, owner of Just Dog People, a pet store in Garner, N.C., is also reluctant and a firm believer in carnivorous diets that are low in sugar and carbs. Whenever possible, he looks to convert dog owners to a raw diet and said he has seen it effectively address some customers' allergy concerns. But Ast does get vegan or vegetarian pet owners who really want to feed their dogs a similar diet. He acknowledges that for many of these pet owners, raw is a challenge because the sight and smell of the food can make them incredibly uncomfortable. Ast said that no matter what approach or beliefs a retailer may have, looking down on a pet owner's food choices is never the answer. 'Personally, I do enjoy crickets and some of the other novel proteins for treats,' Ast continued. Product Selection -  What You Need to Know Given the newness of pet food options made with alternative protein sources like crickets and grubs, the industry can expect to see more new products like these coming down the pipeline. With more alternative-protein pet diets coming into the market, retailers should remain diligent in vetting new products and select foods made with high-quality ingredients, according to industry insiders. Anne Carlson, CEO of Berkeley, Calif.-based Jiminy's, said retailers should start with where products are coming from. If a product is North American sourced, it is a good indicator of high-quality ingredients, she added. 'Specific to insect protein, production control at insect farms is rigorous,' Carlson said. 'A cricket farm is like a warehouse, so everything is contained and can be easily overseen. The general principles associated with the breeding, rearing, and processing of insects for feed and food have been established and are available for public access.' Insiders expressed some concern over the 'copycats' that are jumping into this space, which is why vetting new products is so important. 'Retailers should be aware of where insects are grown,' said Cynthia Dunston Quirk, founder of Scout and Zoe's, a manufacturer in Anderson, Ind. 'There are already some doing this outside of the U.S.' Jim Galovski, co-founder, CEO and president of Needham, Mass.-based Guardian Pet Food Co., said that retailers and consumers alike need to demand transparency from manufacturers. 'It's so important to ask for a digestibility study,' he said. 'If the company says they don't do them, you really should look for another company. A digestibility study is measuring the bioavailability of nutrients in the food—it's almost unethical not to do that for dog parents who are going to be putting their trust and faith into a food.' Galovski said that retailers should also demand transparency in terms of sourcing as well as processes. Ultimately, Galovski said he would like to see more acceptance as the industry moves into the future. 'It's important that retailers and pet parents give some of these new options a chance, assuming they've done their due diligence on them,' he said. 'It's time to encourage some innovation within the category. Whether it's some of the new alternative protein sources or alternative food formats, there is definitely room to grow.' by Pet Products News
 

13/04/2022

5 ways cats can benefit from krill

Why? Because krill is rich in health-promoting omega-3 fatty acids EPA and DHA, choline, astaxanthin, and marine proteins. All these essential nutrients are important for the healthy development and maintenance of a cats' body. More than that, omega-3s found in krill play a very important role, as both cats and dogs can't produce them naturally and rely on their diet to maintain healthy levels. Here are some ways cats can benefit from having a diet that includes krill. Read more on how important is the right omega-3 1. Skin Care and Coat Health
Fat is very important for healthy skin and coat in cats. Lack of fatty acids can initially result in a dull, dry coat and itchy skin, as they are crucial for the skin and coat barrier. A regular diet based on essential fatty acids like those found in krill is therefore essential to keep the skin barrier fit and the coat shiny. They may help prevent dandruff and reduced shedding which can lead to fewer hairballs. Being anti-inflammatory, they may also prevent skin problems related to e.g. atopy or allergies. 2. Heart Support
Omega-3s are important for a healthy heart and can help reduce inflammation in cats that have existing heart disease. They may also lower blood pressure and prevent dangerous blood clots that could be damaging to the heart. 3. Healthy Joints
Krill's omega-3s have anti-inflammatory properties and may contribute to reducing joint pain caused by aging or osteoarthritis. Several studies show that senior cats suffering from osteoarthritis-related joint pain had improved motion and had more energy after receiving a consistent diet based on omega-3s. 4. Improved and Stronger Immune System
Omega-3s and astaxanthin found in krill strengthen the immune system in your cat by making immune cells more flexible and resistant. A healthy, balanced diet that includes omega-3s and omega-6s can support and enhance the immune system of cats of all ages. Even perfectly healthy cats can benefit from the immune-boosting properties as their risk for serious illnesses increases with age. 5. Cognitive Function
Omega-3s and choline found in krill are essential for the cognitive and behavioral function of cats in every stage of life. They support brain development, the learning process, the nerve transmitters and affect the overall mental well-being of cats. It may also diminish the amount of neuronal loss happening when aging. Giving cats pet food or supplement with krill can therefore help their mind and vision to stay strong and focused. It is true omega-3 fatty acids can do wonders for your cat's health and wellbeing, but for that to happen your furry friend needs to get enough of these essential nutrients from diet alone. Krill is also a sustainable marine source Besides being a natural source of health-promoting nutrients for pets, krill is highly sustainable and therefore environmentally friendly, reducing your cat's carbon paw-print. by Written by Ana Dumbravescu - Marketing Manager Qrill Pet 

15/01/2025

Science and Technology in Precision Ingredients

On the one hand, science is a systematic process that studies and understands the natural world through observation, experimentation, and analysis. Science is based on a scientific method, which means asking questions, formulating hypotheses to test them, and analyzing the results to develop theories and laws; it aims to build a reliable body of knowledge about how things function in nature.   On the other hand, technology refers to the practical implementation of scientific knowledge to develop tools, systems, and processes that solve problems and satisfy human needs. It includes a wide range of approaches, from electronic devices to industrial production methods as well as medical and communication techniques.   After all, they are deeply interrelated and often drive each other.   Science provides the necessary knowledge to understand nutritional needs and how ingredients affect pet health and well-being.   Animal nutrition: Investigate the specific dietary needs of different pets and how nutrients (proteins, fats, vitamins, minerals) affect their health.
  Digestion and metabolism: Study how animals digest and metabolize food and how different formulations can optimize nutrient absorption.
  Technology in pet food manufacturing includes methods and tools used to transform ingredients into high-quality pet food.
  Extrusion process: Use equipment to make and shape ingredients at high-precision and temperature levels, manufacturing kibbles and other pet food forms.
  Drying technology: Eliminate pet food moisture through drying techniques, ensuring its stability and longevity.
  Formulation and mixture: Ensure uniform distribution of ingredients by using technologies to mix ingredients with precision.
  Moreover, vitamins and trace minerals are essential compounds for pet nutrition, playing a crucial role in their health and well-being. Science and technology have significantly advanced in formulating and incorporating these substances into pet food. Below is detailed information about how technology and science manage vitamins and trace minerals is provided.   Vitamins and Minerals in Formulations   Accurate formulation: Technology allows accurate formulation to ensure that vitamins and minerals are in the correct amounts. Both nutrients measure in ppm (parts per million), so precise inclusion, distribution, and bioavailability are important. Software and mathematical models calculate the exact nutritional needs in each formula.   Vitamins and Minerals Stability   Chemical stability: Vitamins and minerals can break down during processing and storage. Science has developed more stable vitamins, such as vitamin E —in the form of mixed tocopherols— with better oxidation resistance, and ascorbic acid (vitamin C), which can be damaged by the extrusion process and is sensitive to temperature, humidity, pH, oxygen, and light. However, technology has developed chemical structures such as the 'ascorbyl polyphosphate,' which make it resistant to the pet food manufacturing process. Ascorbic acid is released by digestive enzymes in the gastrointestinal tract, so pets ingest the necessary vitamin C (Figure 1).   Figure 1: Ascorbyl polyphosphate and ascorbic acid diagrams.   Microencapsulation: This technology covers vitamins and minerals with a protective coating to prevent their degradation and release them into the digestive tract in a controlled way.
  Sources of Vitamins and Minerals   Synthetic vs. natural vitamins: Synthetic vitamins, such as vitamin A and vitamin D3, are used because of their stability and efficacy, while other formulas incorporate natural sources for a complete nutritional profile.
  Chelated minerals: Trace minerals combine amino acids and other compounds to make chelates, improving their absorption and bioavailability in the pets' digestive tract (Figure 2).
  Figure 2: Available sources of trace minerals in the market.   Absorption and Bioavailability Technologies   Bioavailable forms of vitamins and minerals: The selection of vitamins and minerals easily absorbable is key. For example, zinc in the chelated form is more bioavailable than organic zinc.
  Controlled release technology: Some ingredients are designed to gradually release nutrients, which can enhance vitamin and mineral efficiency and absorption.
  To sum up, combining science and technology in pet food manufacturing allows the development of safe, efficient, and high-quality products that meet pet nutritional needs. Science provides the required knowledge, while technology employs it to create and control the production process.   By: Armando Enríquez de la Fuente Blanquet   Source: All Pet Food Magazine

By Armando Enriquez de la Fuente Blanquet

27/11/2024

Understanding Omega 3 Fatty Acids: Their Benefits for Dogs and Cats

Sources of Omega-3 Fatty Acids   Alpha-linolenic acid (ALA): Alpha-linolenic acid is a precursor to the longer chain omega-3 fatty acids eicosapentaenoic acid and docosahexaenoic acid (EPA and DHA, respectively) and requires enzymatic conversion into these beneficial fatty acids. This fatty acid is primarily a plant-based omega-3 fatty acids found in sources like flaxseed, canola oil, and chia seeds.1   Eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA): EPA and DHA are long-chain omega-3 fatty acids primarily found in marine sources such as fish oil, krill oil, and algae.2,6 They are considered essential because pets cannot synthesize them in sufficient quantities from shorter-chain omega-3 fatty acids, such as ALA (alpha-linolenic acid).7 Both EPA and DHA play significant roles in reducing inflammation, supporting heart health, modulating the immune system, aiding in cognitive function, and promoting healthy skin and coat .8 Essential for proper neurological development and function, DHA is essential for growing puppies and kittens and an important nutrient for aging pets.10 It is also a critical structural component of the brain, retina, and nervous system.9   Why EPA and DHA Specifically Take the Spotlight   While ALA is beneficial, dogs and cats have limited abilities to convert it efficiently into EPA and DHA, the biologically active forms of omega-3 fatty acids.3 This is due to the low activation of an enzyme delta-6 (Δ-6) desaturase in dogs that is almost nonexistent in cats.4-5 Therefore, providing EPA and DHA directly through their diet is crucial for optimal health in puppies and kittens and can beneficial for adult animals as well.   Health Benefits of EPA and DHA   Anti-Inflammatory Effects Chronic inflammation is a common underlying factor that can be created by stress, diet, obesity, intestinal dysbiosis, arthritis, allergies, and inflammatory bowel disease, which in turn can be caused by stress, diet, obesity, and/or intestinal dysbiosis.12,11 By incorporating EPA and DHA into the diet, dogs and cats may experience reduced inflammation, leading to decreased pain and better overall health.13   Joint Health Osteoarthritis is estimated to affect up to 20% of dogs over the age of one, and in cats, it's estimated that 61% over the age of six will be affected.14-15 Although osteoarthritis commonly develops in older, overweight cats and dogs, it can affect cats and dogs of all ages, sizes, and breeds. Supplementation with EPA and DHA can help reduce the production of inflammatory cytokines and enzymes that break down cartilage.16-17 Supplementing with EPA and DHA may alleviate symptoms of arthritis, improve joint function, and enhance the quality of life for older dogs and cats or those with joint problems.   Cardiovascular Health In canine and feline models, DHA and EPA have been shown to reduce the occurrence of ventricular arrhythmias, a common issue in various cardiac diseases.18 Their benefit is the stabilization of heart muscle cell membranes, this stabilization helps to prevent irregular heartbeats. Additionally, these omega-3 fatty acids reduce the levels of pro-inflammatory molecules, which can promote irregular hearbeats.19 They also help by maintaining smooth blood flow and preventing the formation of blood clots (thrombosis). In addition, omega-3 fatty acids, particularly DHA and EPA, enhance the production of nitric oxide in humans.20 This molecule promotes the widening of blood vessels, leading to improved blood flow.   Skin and Coat Health Dogs and cats with skin conditions, allergies, or dry, flaky skin can benefit significantly from EPA and DHA. Omega-3s help reduce the production of inflammatory molecules in the body, potentially improving skin conditions like allergies, dermatitis, or other inflammatory skin conditions.21 Inflammation can damage the skin barrier, leading to increased water loss and dry skin. The skin also produces natural oils that coat the hair, providing shine and protection. Omega-3 fatty acids help regulate the production of these oils, resulting in a shiny, healthy coat.22 Regular supplementation can lead to visible improvements in the skin and coat condition.   Cognitive Function In puppies and kittens, adequate DHA levels are needed for proper brain development by promoting the growth of new neurons (neurogenesis) and the formation of synapses (synaptogenesis), both of which are necessary for learning and memory.23,24,25 For adult pets undergoing training or engaging in new activities, omega-3 fatty acids can enhance their capacity to retain and learn new information.26   As pets age, they may experience cognitive decline, akin to the cognitive changes seen in humans. This condition in pets is known as Cognitive Dysfunction Syndrome and is a neurodegenerative disorder that affects older dogs and cats. This disease is marked by a gradual decline in memory, learning, and awareness.27 Omega-3 fatty acids can help slow the progression of age-related cognitive disorders and regular intake of EPA and DHA may alleviate symptoms of cognitive dysfunction syndrome, in these pets, potentially improving their quality of life.28   Vision Health As a major component of the retina, the part of the eye responsible for capturing light and sending visual signals to the brain, DHA aids in the development of vision.29 Proper visual acuity is essential for a young animal's ability to interact with its environment and to learn from visual cues. Supplementation of EPA and DHA help preserve vision by supporting the health of the nervous system and reducing inflammation, ensuring your pets remain alert and engaged with their environment.   Dosage and Considerations   While EPA and DHA offer numerous health benefits for dogs and cats, it is important to ensure proper dosage and consider individual needs. Here are some key points to keep in mind: Consult with a Veterinarian: Before adding any additional omega-3 fatty acids to a pet's diet, consult with an animal nutritionists or veterinarian. They can assess a pet's specific needs, recommend appropriate dosages, and monitor for any potential side effects. Quality and Purity: When choosing supplements, opt for high-quality products that undergo rigorous testing for purity and potency. Look for supplements that are free from contaminants such as heavy metals and toxins. Reach out to brands and request that they provide third-party testing results to ensure the safety and efficacy of their products. Dosage Guidelines and Adjustments: The appropriate dosage of EPA and DHA varies based on factors such as a pet's size, age, and health condition. Since these guidelines can vary, it is essential to follow a veterinarian's or nutritionist's recommendations. After starting a pet on EPA and DHA supplements, monitor their response and adjust as needed. Some pets may require higher or lower dosages depending on their individual needs. Regular check-ups with a veterinarian can help ensure a pet is receiving the optimal amount of these essential fatty acids.     Conclusion   EPA and DHA are vital components of a balanced diet for dogs and cats, young and old alike. These essential omega-3 fatty acids offer a wide range of health benefits, including anti-inflammatory effects, improved joint health, cardiovascular support, and enhanced cognitive function. Ensuring an adequate intake of EPA and DHA can lead to improved health outcomes, supporting both the physical and mental well-being of dogs and cats at all life stages.   By: Dr. Katy Miller, DVM, CVFT, CVNAN, CPFFCP, PCQI, PAS   Source: BSM Partners   References Lenox, CE. 2016. Role of dietary fatty acids in dogs & cats. Today Vet. Pract. 6(5):83-90. Kleiner, AC, Cladis, DP, Santerre, CR. 2015. A comparison of actual versus stated label amounts of EPA and DHA in commercial omega‐3 dietary supplements in the United States. J. Sci. Food Agr. 95(6):1260-1267. Doi:1002/jsfa.6816 Bauer, JJE. 2008. Essential fatty acid metabolism in dogs and cats. Revista Brasileira de Zootecnia. 37:20-27. Doi:10.1590/S1516-35982008001300004 Bauer JE. 2006. Metabolic basis for the essential nature of fatty acids and the unique dietary fatty acid requirements of cats. J. Am. Vet. Med. Assoc. 229:1729–1732. Doi:10.2460/javma.229.11.1729 Filburn CR, Griffin D. 2005. Canine plasma and erythrocyte response to a docosahexaenoic acid-enriched supplement: Characterization and potential benefits. Vet Ther. 6:29-42. Ryckebosch, E, Bruneel, C, Muylaert, K, Foubert, I. 2012. Microalgae as an alternative source of omega‐3 long chain polyunsaturated fatty acids. Lipid Technol. 24(6):128-130. Doi:10.1002/lite.201200197 Lenox, CE. 2015. Timely topics in nutrition: an overview of fatty acids in companion animal medicine. J. Am. Vet. Med. Assoc. 246(11):1198-1202. Doi:10.2460/javma.246.11.1198 Magalhaes, TR, Lourenco, AL, Gregorio, H, Queiroga, FL. 2021. Therapeutic effect of EPA/DHA supplementation in neoplastic and non-neoplastic companion animal diseases: A systematic review. In Vivo. 35(3):1419-1436. Doi:10.21873/invivo.12394 Salem Jr, N, Litman, B, Kim, HY, Gawrisch, K. 2001. Mechanisms of action of docosahexaenoic acid in the nervous system. Lipids. 36(9):945-959. Doi:10.1007/s11745-001-0805-6 Waldron, MK, Spencer, AL, Bauer, JE. 1998. Role of long-chain polyunsaturated n-3 fatty acids in the development of the nervous system of dogs and cats. J. Am. Vet. Med. Assoc. 213(5):619-622. Doi:10.2460/javma.1998.213.05.619 Furman, D, Campisi, J, Verdin, E, Carrera-Bastos, P, Targ, S, Franceschi, C, Ferrucci, L, Gilroy, DW, Fasano, A, Miller, GW, Miller, AH, Mantovani, A, Weyand, CM, Barzilai, N, Goronzy, JJ, Rando, TA, Effros, RB, Lucia, A, Kleinstreuer, N, & Slavich, GM. 2019. Chronic inflammation in the etiology of disease across the life span. Nature Med. 25(12):1822-1832. Doi:10.1038/s41591-019-0675-0 Bauer, JE. 2011. Therapeutic use of fish oils in companion animals. J. Am. Vet. Med. Assoc. 239(11):1441-1451. Doi:10.2460/javma.239.11.1441 Kaur, Haneet, Singla, A, Singh, S, Shilwant, S, & and Kaur, R. 2020. Role of omega-3 fatty acids in canine health: A review. Intern. J. Current Microbiol. Appl. Sci. 9(3):2283-2293 Doi:10.20546.ijcmas.2020.903.259 Johnston SA. 1997. Osteoarthritis. Joint anatomy, physiology, and pathobiology. Vet. Clin. N. Am. Small Anim. Pract. 27:699–723. Doi:10.1016/S0195-5616(97)50076-3 Bennett, David, Siti Mariam bt Zainal Ariffin, and Pamela Johnston. 2012. Osteoarthritis in the cat: 1. How common is it and how easy to recognise? J. Feline Med. Surg. 14(1):65-75. Doi:10.1177/1098612X11432828 Adler, N, Schoeniger, A, Fuhrmann, H. 2018. Polyunsaturated fatty acids influence inflammatory markers in a cellular model for canine osteoarthritis. J. Anim. Physiol. Anim. Nutr. 102(2):e623-e632. Doi:10.1111/jpn.12804 Curtis CL, Hughes CE, Flannery CR, Little, CB, Harwood, JL, & Caterson, B. 2000. n-3 fatty acids specifically modulate catabolic factors involved in articular cartilage degradation. J. Biol. Chem. 275:721–724. Doi:10.1074/jbc.275.2.721 Smith, CE, Freeman, LM, Rush, JE, Cunningham, SM, & Biourge, V. 2007. Omega‐3 fatty acids in Boxer dogs with arrhythmogenic right ventricular cardiomyopathy. J. Vet. Intern. Med. 21(2):265-273. Doi:10.1111/j.1939-1676.2007.tb02959.x Goel, A, Pothineni, NV, Singhal, M, Paydak, H, Saldeen, T, & Mehta, JL. 2018. Fish, fish oils and cardioprotection: Promise or fish tale? Internat. J. Mol. Sci. 19(12):3703. Doi:10.3390/ijms19123703 Freeman, LM, Rush, JE, Markwell, PJ. 2006. Effects of dietary modification in dogs with early chronic valvular disease. J. Vet. Intern. Med. 20(5):1116-1126. Doi:10.1111/j.1939-1676.2006.tb00709.x Burron, S, Richards, T, Krebs, G, Trevizan, L, Rankovic, A, Hartwig, S, Pearson, W, Ma, DWL, & Shoveller, AK. 2024. The balance of n-6 and n-3 fatty acids in canine, feline and equine nutrition: exploring sources and the significance of alpha-linolenic acid. J. Anim. Sci. Doi:10.1093/jas/skae143 Combarros, D, Castilla-Castaño, E, Lecru, LA, Pressanti, C, Amalric, N, Cadiergues, MC. 2020. A prospective, randomized, double blind, placebo-controlled evaluation of the effects of an n-3 essential fatty acids supplement (Agepi® ω3) on clinical signs, and fatty acid concentrations in the erythrocyte membrane, hair shafts and skin surface of dogs with poor quality coats. Prostaglandins, Leukotrienes and Essential Fatty Acids. 159:102140. Doi:10.1016/j.plefa.2020.102140 Cao, D, Kevala, K, Kim, J, Moon, HS, Jun, SB, Lovinger, D, Kim, HY. 2009. Docosahexaenoic acid promotes hippocampal neuronal development and synaptic function. J. Neurochem. 111(2):510-521. Doi:10.1111/j.1471-4159.2009.06335.x Zicker, SC, Jewell, DE, Yamka, RM, Milgram, NW. 2012. Evaluation of cognitive learning, memory, psychomotor, immunologic, and retinal functions in healthy puppies fed foods fortified with docosahexaenoic acid–rich fish oil from 8 to 52 weeks of age. J. Am. Vet. Med. Assoc. 241(5):583-594. Doi:10.2460/javma.241.5.583 Wu, G. 2024. Roles of nutrients in the brain development, cognitive function, and mood of dogs and cats. In Nutrition and Metabolism of Dogs and Cats (pp. 177-202). Cham: Springer Nature Switzerland. Doi:10.1007/978-3-031-54192-6_8 Hadley, KB, Bauer, J, Milgram, NW. 2017. The oil-rich alga Schizochytrium sp. as a dietary source of docosahexaenoic acid improves shape discrimination learning associated with visual processing in a canine model of senescence. Prostaglandins, Leukotrienes and Essential Fatty Acids. 118:10-18. Doi:10.1016/j.plefa.2017.01.011 Sordo, L, Gunn‐Moore, DA. 2021. Cognitive dysfunction in cats: update on neuropathological and behavioural changes plus clinical management. Vet. Rec. 188(1):e3. Doi:10.1002/vetr.3 Cupp, CJ, Jean-Philippe, C, Kerr, WW, Patil, AR, Perez-Camargo, G. 2006. Effect of nutritional interventions on longevity of senior cats. Intern. J. Appl. Res. Vet. Med. 5(3):133-149. Uauy, R, Hoffman, DR, Peirano, P, Birch, DG, Birch, EE. 2001. Essential fatty acids in visual and brain development. Lipids. 36(9):885-895. Doi:10.1007/s11745-001-0798-1

26/11/2024

High-level nutrition: The revolution in pet health

In this context, science and technology have played a fundamental role in developing pet food that not only meets basic nutritional needs, but also promotes long-term health. The evolution of pet food processing and formulation technologies has enabled the creation of increasingly personalized diets for pets, meeting the specific demands of different breeds, ages, and health conditions. Through specialized proteins, probiotics, and functional ingredients, Kemin ensures that its products provide enhanced nutrition and immune support, which not only contributes to the animal's current health but also helps prevent potential issues in the years to come.   One of Kemin's goals is to bring innovations and drive the market to constantly evolve. Our Research & Development team focuses on creating practical and effective solutions for the pet food industry. We offer a wide range of products that, carefully formulated, contribute to the success and quality of the food. Each solution is developed to add value, ensuring that our partners are always a step ahead in an increasingly competitive market.   Thus, technological innovation becomes the main driver behind the continuous development of our solutions and services. It is not just about offering high-quality items; Kemin is constantly refining processes to ensure that our clients receive the most advanced products. This commitment to delivery and customer satisfaction is made possible through the services we provide: the Kemin Application Service (KAS), for example, is designed to integrate the latest technologies, enabling efficient implementation. Our specialists in pet food and rendering are constantly monitoring and updating application methods to ensure precise execution, guaranteeing maximum performance. Each strategy and plan are meticulously crafted to meet the specific needs of each client, making it possible to offer the highest quality equipment and service.   Additionally, our Customer Laboratory Services (CLS) are constantly evolving, incorporating advancements that ensure faster and more accurate analyses. This allows clients to obtain reliable and personalized results, essential for safe and informed decision-making. With the expertise of the Technical Service Managers (TSMs), we ensure that cutting-edge technical knowledge is always available to assist with any challenge, offering support that goes beyond the conventional.   Kemin's Research and Exploratory Services (RES) marks a significant advancement in our ability to innovate. Utilizing the latest research tools and techniques, we are exploring new frontiers and developing solutions that anticipate market needs. This proactive approach allows us not only to keep up with trends but to lead the way, ensuring we are always ahead in delivering products and services that exceed expectations.   The future of pet food is directly tied to the ability to innovate and adapt to new scientific discoveries and emerging technologies. With its customer-centric approach, Kemin is ready to lead this path, offering solutions that promote pet health and well-being in a sustainable and efficient manner. In doing so, Kemin not only strengthens its commitment to excellence but also reaffirms its role as an indispensable partner for all those seeking the best in animal nutrition.   By: Kemin Nutrisurance   Source: All Pet Food Magazine

12/11/2024

Biotechnology in the pet food industry

It is a multidisciplinary field that, through living organisms, biological systems, and processes, develops products and technologies that benefit different ecosystems of society, people, and animals. Its main goal is obtaining additives and simulating the natural process of protein synthesis at the cellular level to produce specific protein molecules, as well as to improve the conservation of forage and silos. But its fields of application are very varied, so let's discover some of the most used ones:   Specific industries   Poultry farming In its function related to protein, it is related to this industry with enzyme use, since using the appropriate ones make it possible to use cheaper raw materials, improving production costs. As an example, we can mention what happens with barley, with high contents of ß-glucans, which birds cannot digest because they lack the appropriate enzymes, and, when solubilized in the intestinal environment, they produce a high degree of viscosity, which hinders nutrient absorption, reducing diet digestibility. This results in dirty eggs, muscle injuries, and more.   Pig farming In this case, enzymes are used to complete the enzymatic system of these animals, immature until they are 8-10 weeks old, which means that they cannot completely digest certain nutrients and substances. Enzymes also help with bacterial growth.   Ingredients   Probiotics and prebiotics These are microorganisms, live or dead, extracts or a combination of some of them, used to promote or improve animal intestinal health and immune system. Prebiotics, for their part, are compounds that promote the growth of these beneficial microorganisms.   Acidifiers Acidifiers are rather a type of biotechnology that allows the modification of biological systems' behavior.   Alternative proteins One of the most dynamic areas of biotechnology applied to pet food is alternative protein development. Traditionally, animal proteins such as chicken, beef, and fish have been the basis of pet food formulation, but nowadays, topics such as sustainability and animal welfare impact the perception of these animals, and consumers have started demanding other alternatives. In this sense, biotechnology allows the creation of alternative proteins, such as those obtained from insects, plants, cell cultures, and laboratory-grown meat.   Personalized microbiomes The microbiome is made up of various microorganisms that live in the digestive tract. It has gained pretty much scientific relevance in animal health in recent years. Biotechnology has enabled significant advances in understanding how microbiomes influence digestion, nutrient absorption, and pets' immune systems, for example.   Personalized food There have already been cases in which manufacturers have used DNA analysis and microbiological studies to develop a food formulation for a specific pet. This allows the creation of food formulas that not only meet general nutritional needs but also address particular health problems of animals with delicate health or highly specific conditions.   Improved Omega-3 Omega-3 fatty acids are essential for pet health, but are traditionally obtained from sources such as fish, which come from the aquaculture industry. Thanks to biotechnology, genetically modified crops are being developed, such as canola, that produce high levels of this fatty acid, which positions it as a more sustainable source to complete formulations.   Sustainability and environmental impact One of the most significant challenges for the pet food industry today is its environmental impact. Biotechnology presents itself as an innovative solution that can, among other items, facilitate carbon footprint reduction and minimize production waste.   Production waste An emerging approach is the use of organic waste to produce pet food ingredients. Through biotechnological processes such as fermentation, waste from the food industry can be transformed into proteins, lipids, or carbohydrates. These can be used in new pet food formulas, which contribute to reducing waste and having a more sustainable production chain.   Biodegradable and even edible packaging Biotechnology is also being applied to developing materials for biodegradable or even edible packaging, managing to address one of the main problems associated with sustainability and the production of non-renewable or recyclable waste.   Innovations in food safety   Genetic optimization Biotechnology is playing a crucial role in improving the ingredients used in pet foods. Today, through genetic modification, it is possible to develop crops with improved nutritional profiles, achieving greater resistance to diseases and a lower need for pesticides or fertilizers.   Biosensors for pathogen detection We are seeing the development of technologies based on biosensors to detect the presence of pathogens such as Salmonella or E. coli used in real-time during food manufacturing, this will allow faster detection and immediate response to conditions, thereby reducing the risk of disease outbreaks in the target population.   Improved natural preservatives Biotechnology has also allowed the development of natural preservatives, used to prolong food shelf life, avoiding the use of chemical additives. These derivatives of plants and other natural organisms are effective in preventing the growth of mold and bacteria, which improves and prolongs final product conservation.   Conclusion   Advances in biotechnology are transforming the pet food industry. This discipline offers innovative solutions to improve pet health, promote sustainability, and ensure food safety. As it continues to evolve, it will keep creating a path to optimize the industry's proposals for pets and, therefore, we will continue to grow together as a market that seeks to offer increasingly safer, efficient, specific, and sustainable solutions.   Source: All Pet Food Magazine

By María Candelaria Carbajo

10/08/2023

Pet Food Industry Trends for 2023

Growth is a great opportunity, but it also requires planning when it comes to how pet foods are conveyed in your facility. How are companies preparing to handle this type of growth at their processing facilities?     In October 2022, Cablevey Conveyors commissioned the independent research firm, Ascend2, to conduct a research study titled Evaluating and Implementing New Conveyor Systems. The 16-page study (download for free) asked 290 food processing professionals in the United States and the United Kingdom to provide their insight on critical considerations when evaluating conveyor systems. In this article, we will review and analyze the findings from 72 food processing professionals that are conveying pet food. What are they doing to prepare for growth? Finding #1: Budgeting for Growth. 85% of facilities processing pet foods are increasing their budget for conveying equipment and maintenance in the next 12 months. 35% tell us that they are increasing significantly the budget needed to meet growth opportunities. Why the increase in the budget? The increase is in response to how much these businesses grew in the past year. Finding #2: Can your workspaces facilitate needed growth? An important consideration of growth is your workspaces and facility requirements. What conveying systems are best for the space that you have available? According to the pet food processing experts surveyed, the #1 conveying system (46%) for maximizing available space is cable and disk conveyors. What are a few questions should you ask when evaluating the right conveyor system to optimize the space at your facility? Do you have enough floor space or ceiling height to accommodate certain conveyor types? Does the layout of the conveying system take into account easy access for cleaning and maintenance, worker safety, and operational performance? Here is a short video that shows a pet food conveying layout. Finding #3: Consider maintenance and downtime when you plan. For pet food, what conveying systems are the most efficient? Cable and disc conveyors lead the pack (by a wide margin) at 54% What are a few questions should you ask when evaluating the right conveyor system when it comes to maintenance and downtime?     Questions to ask: How much time will be spent disassembling and cleaning the system? Will maintenance and downtime costs exceed any savings that you realized when purchasing the system? Finding #4: Don't forget energy efficiency. What contributes to energy efficiency? The size of the motor and the amount of horsepower required to run a conveying system can have a major impact on production costs. What conveying systems is the most energy efficient for pet foods? Cable and disc conveyors are #1 at 44%. Here are two questions to ask regarding energy and efficiency: How much energy will this system use?
Is there a high or a low cut-off point at which this system becomes inefficient? Conclusion The pet food industry is growing and evolving. This research study provides insight into the specifics of how industry professionals are preparing for that growth and making the best decisions for their facilities. The research points to cable and disc conveyors as the superior solution for pet foods. Tubular conveyors help streamline pet food processing and maintain both quality and proper proportions in nutritional mixes, snack foods, and other pet food products, product characteristics important to pet food purchasers. To find out if a Cablevey system is the best solution for conveying your pet food, have the Cablevey Testing Center perform a free test for you. The Testing Center will provide you with the data to help you make the most informed decision for your specific need. This article only covers a portion of the finding from the Ascend2 research study. Download Evaluating and Implementing New Conveyor Systems for more insight into the food processing industry.
  by Cablevey Conveyor 

05/05/2023

Your Go-To Guide For Stainless Steel Conveyors In Food Processing

Automated conveyor systems play a vital role in virtually every stage of food processing, from transporting raw ingredients to packaging finished products. What's more, in the food and beverage industry, hygiene is of the utmost importance. That's why stainless steel conveyors are such a popular choice in this sector (especially for conveying  food).   Stainless steel is easy to clean and disinfect, making it the ideal material for conveying foodstuffs in accordance with FDA regulations. In this blog post, we will explore the use of stainless steel construction conveyors in the food production industry in more detail. We'll also look at some of the benefits of using this type of conveyor and explain how you can keep it clean and sanitary What is stainless steel? Let's start by taking a closer look at stainless steel. This is an alloy of iron, chromium, and, in some cases, other metals such as nickel and molybdenum. The main feature of stainless steel that makes it so suitable for food handling is its resistance to corrosion. This means that it won't rust when it comes into contact with oxygen. Regular steel (carbon steel), when exposed to oxygen, will transform into iron oxide (rust). Rust is porous and can flake off, becoming an excellent source of contamination. Stainless steel, on the other hand, forms a protective chromium oxide layer on its surface that prevents oxygen from reaching the iron beneath. As a result, it is much more resistant to corrosion than regular steel. What's more, stainless steel is also non-toxic and non-allergenic, which is important when you are conveying food products. Benefits of stainless steel conveyors Corrosion resistance is just one of the many benefits of using a stainless steel conveying solution in food processing. Let's take a look at some of the others: No product contamination – Unlike other materials that degrade over time and release particles into the product, stainless steel is inert and won't contaminate the conveyed material. It is also non-porous, meaning bacteria and other contaminants cannot become trapped on the surface. Easy to clean and sanitize – Because of its smooth surface, stainless steel is very easy to clean and disinfect. This is essential in the food industry, where hygiene is of paramount importance. We'll get into more detail about cleaning stainless steel conveyor solutions later on. Doesn't change food flavor – Outgassing is a phenomenon that can occur with certain materials, whereby they release gasses that can change the taste of food. Stainless steel is completely inert and doesn't outgas, so you can be sure your product will not be affected.
Resistant to high temperatures – Stainless steel can withstand high temperatureswithout being damaged. This means it can be used in applications where the product being conveyed is hot. Resistant to low temperatures – Just as stainless steel can withstand high temperatures, it is also resistant to low temperatures. This means it can be used in applications where the product being conveyed is frozen. Of course, these are not the only benefits of using a conveyor system for food made from stainless steel. Stainless steel is also a very strong material that is able to support heavy loads, making it ideal for use in the food industry. Is a stainless steel conveyor sanitary? To start answering the question of whether stainless steel food processing equipment is sanitary, we first need to understand what the term 'sanitary' means. In the food industry, the term 'sanitary' refers to an environment or piece of equipment that is free from contaminants such as bacteria, viruses, and other microorganisms. This is different from the term 'clean,' which simply refers to the absence of visible dirt. A piece of equipment can be clean but not sanitary, for example, if it has been cleaned with a cleaning solution that is itself contaminated. So, are stainless steel conveyors sanitary? The answer is no – no material is inherently sanitary. However, stainless steel is one of the most hygienic materials that you can use in food handling. This is because it is non-porous and non-absorbent, meaning that bacteria and other contaminants cannot become trapped on the surface. It is also made for easy cleaning and disinfection. That said, even stainless steel conveyors can become contaminated if they are not used and maintained properly. It is important to remember that bacteria and other microorganisms are everywhere – on our skin, in the air, and even on stainless steel. If left untreated, these contaminants can quickly multiply, compromise food safety, and cause foodborne illnesses. This is why it is so important to follow good hygiene practices when using stainless steel conveyors. In particular, you should ensure that the conveyor is cleaned and disinfected regularly, even if it is made of a food-grade material. Cleaning and sanitizing stainless steel conveyors Each facility has its own cleaning and sanitizing procedures developed according to the products being conveyed and the level of contamination risk. However, there are some basic steps that you can follow in cleaning and sanitizing your stainless steel conveyor: Remove loose dirt and debris – The first step is to remove any loose dirt and debris from the surface of the conveyor. The reason why it is important to do this first is that you don't want to spread contaminants around when you are cleaning. You can remove loose dirt and debris by brushing, vacuuming, or using compressed air. Pre-rinse – After you have removed the loose contaminants, you should pre-rinse the conveyor with water. This helps to remove any remaining impurities from the conveyor surface. Apply cleaning solution – Which cleaning agent you use will depend on the type of contaminants present and the manufacturer's recommendations. Rinse – Once you have applied the cleaning solution, you should rinse the conveyor with clean water. This helps to remove any remaining cleaning solution and contaminants from the surface. Inspect – Before sanitizing, you should inspect the conveyor to ensure it is clean. In particular, you should look for any areas that may have been missed during the cleaning process. Apply sanitizing solution – The final step is to apply a sanitizing solution to the conveyor. This helps to kill any remaining bacteria and other microorganisms. Once you have applied the sanitizing solution, you should rinse the conveyor with clean water. Note that some sanitizing agents may not need to be rinsed off, so be sure to check the solution manufacturer's instructions. Increase cleaning efficiency It's no secret that cleaning, sanitizing, and maintaining conveyors can be time-consuming. In fact, according to our State Of Conveying 2022 report, 54% of food processing managers and engineers said that cleaning and maintenance are the most challenging aspects of conveying. Reasons for this include: Downtime – When conveyors are taken offline for cleaning, it can lead to significant downtime and lost productivity. Cleaning frequency – The more often a conveyor is used, the more often it will need to be cleaned. This can make it difficult to keep up with the cleaning times and schedule, especially if the conveyor is in constant use. Complexity – Some food product handling conveyors are more complex than others, which can make them more difficult to clean. For example, some conveyors have many nooks and crannies that can be difficult to reach. Fortunately, there are methods you can use to increase the efficiency of your cleaning process. Have you come across clean-in-place (CIP) mechanisms? Clean-in-place systems A CIP system is a method of cleaning that uses special equipment to clean the interior surfaces of the conveyor without disassembling it. CIP systems are often used in the food and beverage industry, as they are an effective way to clean complex equipment quickly and efficiently. Cablevey offers two main types of CIP systems: Dry cleaning – Using brushes, air knives, urethane wiper discs, and special sponges with sanitizers. Dry cleaning is typically used for conveyors that move material that is not wet or sticky. Wet cleaning – Using water jets, sanitizers, and detergents. Wet cleaning is typically used for conveyors that move wet or sticky material. In this day and age, where every minute counts towards productivity, a CIP system can make a big difference. the conveyor type matter? If you choose a stainless steel conveyor for your food processing plant, does the type of conveyor matter? The answer is yes; of course, it does. The material the conveyor is made of is just one small part of the equation. You also need to consider the environment in which the conveyor will be used and the type of product that will be moved on the conveyor. Here are some common food manufacturing conveyors: Belt conveyor Perhaps the most widespread of all conveyors, belt conveyors are generally used to transport light to medium-weight products. A belt conveyor is composed of a belt that rests on two or more pulleys, which in turn rotate on shafts. The pulleys and shafts are powered by an electric motor. The belt on this type of conveyor can be made from a variety of materials. You can get plastic belt conveyors, rubber belt conveyors, and even metal belt conveyors. Not all of these represent a food-grade conveyor, though. Benefits: Good for fragile materials Can transport a variety of products Drawbacks: Not for steep inclines or vertical conveying Not for wet or sticky products If not enclosed, it poses a high risk of contamination Bucket conveyor Bucket conveyors, or bucket elevators, are composed of a series of buckets that are connected to a belt or chain. The buckets lift materials, such as grain, up to the top of the conveyor, where they are discharged into a chute. Even though horizontal bucket conveyors exist, incline conveyor options are more common, as they take up less space and can be used in a variety of settings. Benefits: Low driving power – energy efficient Good for facilities with small floor plans Good for inclines and vertical conveying Drawbacks: Ridiculously difficult to clean and maintain because of a lot of moving parts Pneumatic conveyor The main principle of material conveying in pneumatic conveyors is entrainment. In this type of conveyor, air is used to move materials through a system of tubes. A blower or a vacuum pump can generate the airflow. Benefits: High conveying speeds Low preventative maintenance and cleaning costs Flexible design – suitable for a variety of settings Drawbacks: Extremely hard on conveyed materials – material damage is common It requires a lot of power to control the speed Can be noisy Tubular chain conveyor A tubular chain conveyor is composed of a chain that runs inside a tube. Circular discs are evenly spaced along this chain, creating space between them for the conveyed material to fit into. The discs move along the tube, propelling the material forward. Benefits: Fully enclosed Can be used for inclines and vertical conveying Gentle conveying Drawbacks: Chain is in direct contact with conveyed material – high risk of contamination Difficult to clean and maintain Tubular cable and disc conveyor We saved the best for last. For specific material types, such as breakfast cereal, snack foods, nuts, beans, coffee beans, rice, and similar, tubular cable and disc conveyors are the best option. These conveyors work on a similar principle as tubular chain conveyors, with one major difference – instead of chains and discs, they use cables and discs. There is no direct food contact with the cable, which decreases the risk of contamination. Also, these conveyors are easier to clean and maintain. Benefits: Fully enclosed Gentle conveying – suitable for fragile materials Extremely low risk of contamination Easy to clean and maintain Drawbacks: Not for viscous or sticky materials Which conveyor to choose? A stainless steel conveyor system is only as good as the application it's being used for. Different conveyors are better suited for different tasks. To help you make a better decision, here are the top considerations you need to take into account: Conveyor type – As we've seen, there are many different types of conveyors. Make sure to choose the one that's best suited to your needs. Material type – Not all materials can be conveyed by all conveyors. Some materials are too fragile, while others are too dense. Make sure that the conveyor you choose can handle your material. Conveyor throughput – The amount of material that needs to be conveyed will play a big role in deciding which type of food processing conveyor to choose. Conveyor size and layout – Not every conveyor is suitable for every facility. The size of your facility and the layout of your production line will play a big role in deciding which conveyor to choose. Some other considerations are the cost of the conveyor, the energy efficiency, and how easy or difficult it is to clean and maintain the conveyor. Go for a sanitary design We've already explained how no material is completely safe from contamination. Even if you choose a food conveyor system that's easy to clean, there's always a risk of bacteria and other germs getting into the food. That's why it's important to go for a sanitary conveyor design. A hygienic design minimizes the risk of contamination. It includes: Easy access for cleaning – The conveyor should be designed in a way that allows easy access for cleaning. All parts of the conveyor should be accessible for cleaning, and there should be no dead spots where bacteria can accumulate. No traps in the conveyor frame – The conveyor frame design has to prevent food from getting trapped in it. All food should be able to fall freely from the conveyor, without getting caught in any nooks or crannies. No areas where water can accumulate – The conveyor should be designed to prevent water from accumulating anywhere on it. All wet areas should drain quickly, and there should be no places where water can pool. No fasteners – Welds should be used instead of fasteners to prevent food from getting trapped in them. It stands to reason that deciding exactly which type of stainless steel conveyor to choose for your food processing facility is a big decision. But with the right information, you can make the best choice for your needs. Conclusion Here are the main takeaways from this article: Stainless steel isn't sanitary by default. But it is an excellent material for conveyors because it's easy to clean and doesn't rust. The cable and disc conveyor is the best type of stainless steel conveyor for food processing applications. These food conveyors are fully enclosed, gentle, and have a low risk of contamination. When choosing an industrial conveyor, consider the type of conveyor, the material you're conveying, the throughput, the size and layout of your facility, and the cost. Make sure to choose a conveyor with a sanitary design to minimize the risk of contamination. A sanitary design includes easy access for cleaning, no traps in the conveyor frame, no areas where water can accumulate, and no fasteners. Ready to buy a stainless steel conveyor for your food processing facility? Cablevey Conveyor  can help you find the perfect one for your needs. Contact Cablevey today to get started By Cablevey Conveyor Source: All Pet Food  

10/12/2024

Reliable packaging & palletizing of bulk materials with STATEC BINDER machines

The history of STATEC BINDER goes back to 1978, when the first packaging system of the parent company Binder+Co AG was realized —in 2008 the joint venture was founded under the name STATEC BINDER. Thanks to the continuous optimization and further development of the proven technology since then, the company is now one of the leading suppliers in the high-performance packaging industry.   Packaging systems from STATEC BINDER   The Austrian packaging and palletizing specialist focuses primarily on flexibility and innovation. All packaging systems are characterized by high quality and precision. The product portfolio ranges from packaging systems for open-mouth bags, FFS packaging machines, BIG-BAG filling stations, bag closing systems and scales to palletizing systems for free-flowing bulk goods. Products from a wide range of industries can be processed, such as the petrochemical, chemical, agricultural, food, animal feed, minerals and fuel industries. The proven packaging systems impress with their high efficiency and performance and contribute to greater value retention, cost-effectiveness and optimization of the customer's packaging process. The systems are also of high quality and reliable; the use of high-quality materials and the possibility of modernizing all machines means that they have a very long service life. The Austrian company therefore focuses on the implementation of high-tech, individual and high-quality all-in-one concepts, which are tailored to the individual product requirements and plant conditions of the various customers.   Packaging machines for open-mouth bags   The PRINCIPAC, CERTOPAC, ACROPAC and CIRCUPAC packaging machines for open-mouth bags are suitable for polyethylene (PE), woven polypropylene (PP) and paper bags with a filling weight of 5 kg to 80 kg. Up to 2400 bags can be filled every hour. The packaging machines for open-mouth bags are suitable for all types of free-flowing bulk goods. With additional equipment, powdery products such as flour can also be bagged.   Depending on customer requirements, the packaging machines for open-mouth bags are designed for low, medium and high production capacities. The durable systems enable a high level of product protection, improved shelf life and filling to precise dimensions.   Form-Fill-Seal packaging machines   The product portfolio also includes the SYSTEM-T FFS (Form-Fill-Seal) machine for bag processing from tubular film and the SYSTEM-F vertical FFS machine for bag processing from flat film. Both packaging systems are suitable for bagging all types of free-flowing bulk goods. The SYSTEM-F is particularly suitable for packaging moderately free-flowing or powdery products. The FFS machines can fill up to 2800 bags per hour with a filling weight of 5 - 50 kg.   BIG BAG filling station   The BIG BAG filling station from STATEC BINDER enables the safe filling of bags with a filling weight of 500 - 1500 kg. Up to 150 bags can be filled every hour. The machines are adapted to customer requirements depending on the desired filling capacity and degree of automation. In addition, the systems enable maximum weighing accuracy and precision and are also sturdily built.   Palletizers   The palletizers from STATEC BINDER impress with their top performance as an ideal addition to the packaging systems or as stand-alone machines. With the high-level, gantry and robotic palletizer, the perfect solution is found for every customer to enable the best possible and most efficient palletizing of bags or cartons. As with packaging machines, the various palletizers are suitable for a wide range of industries. The focus is on bringing together complex systems so that the respective product can be placed on load carriers or pallets as quickly and cost-effectively as possible. The palletizing systems are also individually adapted to the customer's requirements. Both the gentle handling of the packages and the optimal and stable appearance of the palletized load units are the basis of STATEC BINDER's palletizing technology.   Customer Service   In addition to the high-quality and efficient high-performance machines, the packaging specialist is also characterized by its unique, worldwide customer service after the purchase of a system. Complete customer satisfaction is the top priority here. Customers should be able to rely on being well looked after not only before and during the purchase, but also after delivery of a machine, and therefore receive sound advice, a high level of service expertise and support in all areas. STATEC BINDER's global Customer Service team supports customers with the highest level of expertise and impresses with many different services, such as spare parts delivery, modernization & optimization of machines, customer training and much more.   'STATEC BINDER's philosophy is clear. Even though we primarily deal with packaging and palletizing systems, our aim is to provide our customers with the best possible advice, to find the perfect solution for them and to provide them with the best possible support even after they have purchased the system. This is the only way we can be a strong and reliable partner,' Josef Lorger, Managing Director.   For more information visit our website at: www.statec-binder.com/en   By: STATEC BINDER   Source: All Pet Food Magazine

07/11/2024

Comprehensive advice and suitable customer service packages: How STATEC BINDER: ensures the reliability and operation of your systems

Comprehensive advice and planning   STATEC BINDER supports its customers right from the planning phase. In addition to detailed advice and order clarification, the company also offers comprehensive and informative project management, where particular emphasis is placed on partnership-based
communication. This ensures that the selected machines are perfectly matched to the specific requirements of the customer, production and plant conditions. This process provides customers with perfect support right from the order placement stage and tailormade
systems from which they benefit in the long term.   Installation and commissioning   STATEC BINDER offers professional installation and commissioning of the systems. The trained team ensures that the machines can be put into operation quickly and smoothly so that production can start without delays. Close cooperation with the customer during this
phase is particularly important and ensures that all technical requirements are met and that the machines continue to work optimally in the future. This phase also includes training personnel on machine operation so that operators can use the machines efficiently and
safely. Dedicated training packages offer the opportunity to provide new employees with special training for the machine, even if the machine has already been in operation for some time.   Maintenance and spare part deliveries   Regular maintenance of machines is crucial to ensure their performance and minimize downtime. STATEC BINDER offers preventive maintenance programs that are individually tailored to the customer's needs. Special service appointments by experienced technicians
ensure that the machine can work at the best possible output. Among other things, wear parts can be replaced as a preventative measure. These programs help to identify and rectify potential problems at an early stage before major malfunctions occur. In addition, STATEC BINDER guarantees a rapid supply of spare parts to ensure machine availability at all times.   Remote maintenance and technical support   STATEC BINDER also offers comprehensive technical support that responds quickly and easily to customers' needs. The company's technicians can access the machines directly via remote maintenance systems to diagnose faults and rectify problems immediately. This service minimizes downtime and ensures that production processes are disrupted as little as possible. If there is a fault or problem that needs to be rectified directly on the machine itself, STATEC BINDER also offers to have a service technician on site as quickly as possible to help customers. This is a customer service program that many comparable companies do not offer and of which STATEC BINDER is particularly proud. In this way, the company sets itself the goal of achieving the best possible customer satisfaction.   Modernization and retrofitting   Even after years of operation, STATEC BINDER offers options for modernizing and retrofitting the systems so that the control system and electronics remain state-of-the-art.
This can be done, for example, by integrating new technologies or adapting to changes in standard parts. This ensures that the machines remain competitive and state-of-the-art in the long term. This also has the advantage that common standard parts, such as spare or wear parts, can be purchased cost-effectively.   Conclusion   With its comprehensive customer service packages, STATEC BINDER ensures that its customers' investments are optimally protected. From the initial consultation and installation through to maintenance and modernization - STATEC BINDER supports its
customers throughout the entire life cycle of their machines and ensures that they always work efficiently and reliably.   Source: Statec Binder

20/10/2020

Yeast and Derivatives for Companion Animals: From Palatability to Immunomodulatory Properties

Continuing its program of BioEvolution Webinar Series, Biorigin promotes on October 29 th at 9 am (Singapore time – SGT) the webinar 'Yeast and derivatives for companion animals: From palatability to immunomodulatory properties' presented by Thaila Cristina Putarov, Biorigin Global Technical Manager Pet food, a specialist in companion animal health and nutrition.  Yeast and its derivatives products are well known for their benefits in animal nutrition and are mainly used to help balance the intestinal microflora and help stimulate the host's natural defenses, besides the effects on palatability of pet food. 'Exploring and understanding the world of yeast and how these ingredients could be applied to pet food to reach the right objectives in a formulation are the mainly goals of this webinar', complements Mrs. Putarov. The webinar is free of charge and the registration is open on the link: https://gonatural.biorigin.net/webinar-pet-asia About Thaila Putarov Animal scientist with focus on companion animal nutrition and pet food processing. Her masters and PhD degrees were taken on companion animal health and nutrition and her postdoctorate training was based on the evaluation of pet food processing. From 2014 to 2020, Thaila was the coordinator of a center of research in companion animal nutrition. Since last July she is the technical manager for pet food at Biorigin.  About Biorigin Biorigin is a Brazilian company, founded in 2003, which mobilizes knowledge and technology to, using biotechnological processes, develop innovative solutions in 100% natural ingredients for the animals' health and well-being. Its portfolio is composed of 100% safe ingredients, assured by the total traceability of the vertically integrated production process, in addition to the quality assured by certifications FSSC 22000, ISO 22000, ISO 14001, GMP+ (Feed Safety Assurance), Kosher (food produced according to Jewish norms) and Halal (food produced according to Islamic requirements). It is the first company in its segment certified by The Bonsucro Chain of Custody for yeast extracts and derivatives produced from fermentable sugar and sugarcane yeast cream, as well as Ecovadis gold rating and Smeta audit showing the Biorigin's commitment to social, environmental, and economic practices through sustainable supplying.  www.biorigin.net   by All Extruded

26/03/2020

Essential Nutrients for Companion Animals

They're our walking partners, service pets, and loyal friends. They're our children's secret keepers, snugglebugs, and playmates. They're our front door greeters and unofficial therapists. They support and bring joy to our uniformed men and women abroad and at home. They are, in the fullest sense of the word, our companions, and that's why we work so hard to make sure they get the trace minerals they require—and deserve—for exceptional health and wellbeing. Trace minerals, including zinc, manganese, and iron, are often referred to as micronutrients. Although they are required only in small daily amounts, they play an essential role in numerous metabolic functions. When fed as part of a well-balanced diet, trace minerals provide dogs, cats, birds, rabbits, ferrets, and guinea pigs with multiple benefits, including skin and coat quality, growth and development, reproductive performance, paw pad integrity, and energy metabolism. With Zinpro Performance Minerals® in a companion animal's diet, you'll see a visible difference in the health and appearance of your walking partner, your service pet, your child's best friend—companions that are essential to our own wellbeing and happiness. The Difference is Noticeable As trace minerals with the highest biological efficacy on the market, Zinpro Performance Minerals® allow companion animals to absorb more of these trace minerals to receive their full benefit. With the addition of Zinpro Performance Minerals to food, treat, and supplement formulations, you'll see a noticeable difference in the health and appearance of companion animals, such as: Health & Wellbeing Zinc, manganese, copper, and selenium have been shown to enhance and support immune function, including antioxidant activity to remove free radicals and protect cell membranes Skin & Coat Quality Zinc and manganese facilitate wound healing and skin integrity through improved epithelial production and repair, and they, in addition to iron, are important factors in optimal coat, hair length, and shine Paw Pad Integrity & Healing Zinc and manganese have been shown to aid in keratin synthesis for toenail hardness, antioxidant activity to protect cell membranes, and cell division for paw pad growth and repair Growth & Development Zinc is shown to improve skeletal soundness, manganese plays a vital role in bone matrix development and joint maintenance and repair, and iron contributes to overall growth and development Reproductive Performance Manganese has been shown to aid reproductive hormone production, while research shows zinc to improve reproductive performance in both males and females Energy Metabolism Zinc, manganese, and iron contribute to energy metabolism, including carbohydrate,
lipid, protein, and nucleic acid metabolism Source: ZINPRO