Latest content from Laboratory

High-level nutrition: The revolution in pet health
Laboratory

3+ MIN

High-level nutrition: The revolution in pet health

In this context, science and technology have played a fundamental role in developing pet food that not only meets basic nutritional needs, but also promotes long-term health. The evolution of pet food processing and formulation technologies has enabled the creation of increasingly personalized diets for pets, meeting the specific demands of different breeds, ages, and health conditions. Through specialized proteins, probiotics, and functional ingredients, Kemin ensures that its products provide enhanced nutrition and immune support, which not only contributes to the animal's current health but also helps prevent potential issues in the years to come.   One of Kemin's goals is to bring innovations and drive the market to constantly evolve. Our Research & Development team focuses on creating practical and effective solutions for the pet food industry. We offer a wide range of products that, carefully formulated, contribute to the success and quality of the food. Each solution is developed to add value, ensuring that our partners are always a step ahead in an increasingly competitive market.   Thus, technological innovation becomes the main driver behind the continuous development of our solutions and services. It is not just about offering high-quality items; Kemin is constantly refining processes to ensure that our clients receive the most advanced products. This commitment to delivery and customer satisfaction is made possible through the services we provide: the Kemin Application Service (KAS), for example, is designed to integrate the latest technologies, enabling efficient implementation. Our specialists in pet food and rendering are constantly monitoring and updating application methods to ensure precise execution, guaranteeing maximum performance. Each strategy and plan are meticulously crafted to meet the specific needs of each client, making it possible to offer the highest quality equipment and service.   Additionally, our Customer Laboratory Services (CLS) are constantly evolving, incorporating advancements that ensure faster and more accurate analyses. This allows clients to obtain reliable and personalized results, essential for safe and informed decision-making. With the expertise of the Technical Service Managers (TSMs), we ensure that cutting-edge technical knowledge is always available to assist with any challenge, offering support that goes beyond the conventional.   Kemin's Research and Exploratory Services (RES) marks a significant advancement in our ability to innovate. Utilizing the latest research tools and techniques, we are exploring new frontiers and developing solutions that anticipate market needs. This proactive approach allows us not only to keep up with trends but to lead the way, ensuring we are always ahead in delivering products and services that exceed expectations.   The future of pet food is directly tied to the ability to innovate and adapt to new scientific discoveries and emerging technologies. With its customer-centric approach, Kemin is ready to lead this path, offering solutions that promote pet health and well-being in a sustainable and efficient manner. In doing so, Kemin not only strengthens its commitment to excellence but also reaffirms its role as an indispensable partner for all those seeking the best in animal nutrition.   By: Kemin Nutrisurance   Source: All Pet Food Magazine

Biotechnology in the pet food industry
Laboratory

4+ MIN

Biotechnology in the pet food industry

By María Candelaria Carbajo

It is a multidisciplinary field that, through living organisms, biological systems, and processes, develops products and technologies that benefit different ecosystems of society, people, and animals. Its main goal is obtaining additives and simulating the natural process of protein synthesis at the cellular level to produce specific protein molecules, as well as to improve the conservation of forage and silos. But its fields of application are very varied, so let's discover some of the most used ones:   Specific industries   Poultry farming In its function related to protein, it is related to this industry with enzyme use, since using the appropriate ones make it possible to use cheaper raw materials, improving production costs. As an example, we can mention what happens with barley, with high contents of ß-glucans, which birds cannot digest because they lack the appropriate enzymes, and, when solubilized in the intestinal environment, they produce a high degree of viscosity, which hinders nutrient absorption, reducing diet digestibility. This results in dirty eggs, muscle injuries, and more.   Pig farming In this case, enzymes are used to complete the enzymatic system of these animals, immature until they are 8-10 weeks old, which means that they cannot completely digest certain nutrients and substances. Enzymes also help with bacterial growth.   Ingredients   Probiotics and prebiotics These are microorganisms, live or dead, extracts or a combination of some of them, used to promote or improve animal intestinal health and immune system. Prebiotics, for their part, are compounds that promote the growth of these beneficial microorganisms.   Acidifiers Acidifiers are rather a type of biotechnology that allows the modification of biological systems' behavior.   Alternative proteins One of the most dynamic areas of biotechnology applied to pet food is alternative protein development. Traditionally, animal proteins such as chicken, beef, and fish have been the basis of pet food formulation, but nowadays, topics such as sustainability and animal welfare impact the perception of these animals, and consumers have started demanding other alternatives. In this sense, biotechnology allows the creation of alternative proteins, such as those obtained from insects, plants, cell cultures, and laboratory-grown meat.   Personalized microbiomes The microbiome is made up of various microorganisms that live in the digestive tract. It has gained pretty much scientific relevance in animal health in recent years. Biotechnology has enabled significant advances in understanding how microbiomes influence digestion, nutrient absorption, and pets' immune systems, for example.   Personalized food There have already been cases in which manufacturers have used DNA analysis and microbiological studies to develop a food formulation for a specific pet. This allows the creation of food formulas that not only meet general nutritional needs but also address particular health problems of animals with delicate health or highly specific conditions.   Improved Omega-3 Omega-3 fatty acids are essential for pet health, but are traditionally obtained from sources such as fish, which come from the aquaculture industry. Thanks to biotechnology, genetically modified crops are being developed, such as canola, that produce high levels of this fatty acid, which positions it as a more sustainable source to complete formulations.   Sustainability and environmental impact One of the most significant challenges for the pet food industry today is its environmental impact. Biotechnology presents itself as an innovative solution that can, among other items, facilitate carbon footprint reduction and minimize production waste.   Production waste An emerging approach is the use of organic waste to produce pet food ingredients. Through biotechnological processes such as fermentation, waste from the food industry can be transformed into proteins, lipids, or carbohydrates. These can be used in new pet food formulas, which contribute to reducing waste and having a more sustainable production chain.   Biodegradable and even edible packaging Biotechnology is also being applied to developing materials for biodegradable or even edible packaging, managing to address one of the main problems associated with sustainability and the production of non-renewable or recyclable waste.   Innovations in food safety   Genetic optimization Biotechnology is playing a crucial role in improving the ingredients used in pet foods. Today, through genetic modification, it is possible to develop crops with improved nutritional profiles, achieving greater resistance to diseases and a lower need for pesticides or fertilizers.   Biosensors for pathogen detection We are seeing the development of technologies based on biosensors to detect the presence of pathogens such as Salmonella or E. coli used in real-time during food manufacturing, this will allow faster detection and immediate response to conditions, thereby reducing the risk of disease outbreaks in the target population.   Improved natural preservatives Biotechnology has also allowed the development of natural preservatives, used to prolong food shelf life, avoiding the use of chemical additives. These derivatives of plants and other natural organisms are effective in preventing the growth of mold and bacteria, which improves and prolongs final product conservation.   Conclusion   Advances in biotechnology are transforming the pet food industry. This discipline offers innovative solutions to improve pet health, promote sustainability, and ensure food safety. As it continues to evolve, it will keep creating a path to optimize the industry's proposals for pets and, therefore, we will continue to grow together as a market that seeks to offer increasingly safer, efficient, specific, and sustainable solutions.   Source: All Pet Food Magazine

Two essential parameters for pet food launching
Laboratory

4+ MIN

Two essential parameters for pet food launching

By Ludmila Barbi T. Bomcompagni

The fierce competition in the pet food market not only highlights the need for differentiation and excellence in pet food formulation but also emphasizes the importance of validating their effectiveness. Carrying out digestibility tests and fecal score evaluation is one of the crucial methods for evaluating the nutritional pet food quality.   Two essential parameters for pet food launching   Digestibility test The digestibility test is a crucial tool in evaluating the efficiency with which animals use and absorb food nutrients. This method provides a deep understanding of the digestion and absorption capacity of essential nutrients, which is essential for optimizing diet formulations and ensuring adequate nutrition for living beings. By analyzing the digestibility rate of various components present in food, such as proteins, fats, and starch, the digestibility test contributes significantly to the development of more efficient and sustainable feeding strategies, benefiting pet food products. Fecal score evaluation Assessment of fecal score in dogs and cats is a practical and valuable method for monitoring the digestibility of food consumed by these animals. The fecal score refers to the consistency and appearance of feces, being a visual indication of gastrointestinal health and digestive efficiency.
This method involves assigning an appropriate score to stool, usually on a scale from 1 to 5, based on characteristics such as consistency, color, and shape. When applied to food digestibility studies for dogs and cats, fecal score plays a crucial role. Well-formed stools with adequate consistency indicate good nutrient absorption in the gastrointestinal tract. On the other hand, excessively soft stools, diarrhea, or other abnormalities can be attributed to poor diet digestibility. Fecal score assessment is often performed in experimental feeding studies in which animals are subjected to different diets. By comparing fecal scores over time, researchers can infer the relative digestibility of different food ingredients or formulations. Diets that result in better-formed and more consistent stools generally indicate better use of food nutrients. Visual examination of the fecal score can complement the assessment of digestibility. This approach provides a more comprehensive understanding of the impact of food on the gastrointestinal health of dogs and cats, allowing adjustments to formulations to optimize nutrition and digestibility, thereby promoting pet health and well-being. Evaluating these parameters before launching a pet food product onto the market can give you advantages in comparison with competitors, evaluating whether the processing was done correctly, and identifying in time the need for changes in formulations. A demonstration in practice would be excess carbohydrates in the diet, for example, which leads to accentuated lactic fermentation, and the feces appear pasty with a light color and acidic smell (without a rotten smell). The same occurs when the feed is poorly processed. Normally, to manufacture dry food, a process called extrusion is used, which consists of applying steam and pressure to a crumbled mass, forming those granules that we technically call 'kibbles.' In this process, starch is essential for making the feed expand. However, if it does not undergo good cooking (or gelatinization) there is a risk of causing osmotic diarrhea in the animal fed with the feed in question. (Saad et al., 2014). The use of ingredients with lower digestibility directly impacts the fecal score. Ingredients such as soybean meal, widely used in standard or economical pet food manufacturing, contain 20% non-starch polysaccharides (NSP). Soluble PNAs can reduce the digestibility of nutrients and energy in the diet due to the increase in the viscosity of the gastrointestinal tract (GIT) and the reduction in food passage time, making it difficult for digestive enzymes to access the food bolus and interfering with diffusion and transport of nutrients, resulting in loose stools and large quantities. To minimize the adverse effects of ingredients with less digestibility, their use can be restricted to small inclusions. Otherwise, additives, such as enzymes or adsorbents, can be used. In the case of diets with raw materials rich in NSP and its influence on the fecal characteristics of dogs and cats, for example, the inclusion of a zeolite-type adsorbent additive adjusts the diet fecal score, since this additive, when passing inert through the GIT, adsorbs water and gases and reduces the elimination of ammonia, which improves the fecal characteristics and odors of animals. The animal's fecal score after consuming a feed plays a significant role in consumer satisfaction and can directly influence the repurchase decision. Thus, the digestibility and consistency of the fecal score reinforce consumer confidence in the product. If the food provides healthy and regular digestion, owners tend to associate this quality with the brand, thus strengthening customer loyalty.
Brand trust is crucial for repurchase, as consumers look for products that consistently meet expectations in such a competitive market.

Quality Control in the Pet food industry through cutting-edge solutions
Laboratory

4+ MIN

Quality Control in the Pet food industry through cutting-edge solutions

However, this trend presents significant challenges. Quality control and laboratory analysis processes are often slow and expensive, resulting in production delays, loss of raw materials, reprocessing of batches, and, consequently, the loss of time and valuable resources. All of this has been an obstacle to the efficiency and competitiveness of companies in the industry. The solution to these challenges lies in near-infrared (NIR) spectroscopy technology, which has revolutionized the way the pet food industry approaches quality control, ingredient analysis, and process control. NIR instruments allow multivariate analysis to be performed in less than 10 seconds, providing accurate data for critical parameters such as moisture content, protein, fat, fiber, and ash, among others. As a result, not only is the quality control process significantly accelerated, but a substantial reduction in costs associated with traditional laboratory analysis is also achieved, giving companies the competitive advantage they need to stand out in the industry.   Pet food manufacturing process: critical points   Within the framework of the pet food manufacturing process, there are critical stages identified that require special consideration to achieve efficiency and productivity to obtain a final product of excellence. We cannot reach a good final result if our raw material does not meet the requirements. NIR instruments can quickly provide us with the information necessary to decide whether a batch we are receiving meets them or not. Each food has its recipe, and each variety has its nutritional composition. NIR equipment can help us confirm if the mixture or formula was correctly made prior to entering the extruder. After drying, it is common to apply coatings with fats, oils, or flavorings to make them more palatable, and, in some cases, vitamins and minerals can also be added to strengthen the nutritional content. NIR equipment can monitor the fat or oil content at this stage. Prior to packaging, and after the cooling process, obtaining an accurate reading of the humidity value of the product is essential to prevent common problems, such as the growth of mold or other types of fungi, which can cause deterioration of the product, affect its quality, and lead to significant economic losses. The ideal task for an NIR instrument will not only give us an accurate reading of the humidity value, but also allow us to verify that our final product meets the nutritional requirements we communicate on our packaging. PerkinElmer has been leading the market for years with its DA 7250 analyzer, the third generation of NIR instruments in the company's more than 60-yearhistory. This equipment combines Near Infrared Reflectance technology and a diode array (DA) detector, allowing accurate and reliable results in less than 10 seconds. Thanks to its excellent signal-to-noise ratio, large analysis surface area, and light range used with superior penetration capacity, grinding of raw materials or pre-treatment of samples before analysis is not needed. In addition to its speed in obtaining results, the DA 7250 stands out for its efficiency, simplicity of use, robustness, simple maintenance and cleaning, as well as its extremely friendly operating environment. It also has two online and inline versions, the DA 7440 and DA 7350 respectively, fully compatible with each other in terms of calibrations.     Mathematical models, prediction, and security in the results   Thanks to spectral data from more than 15,000 dry dog ​​and cat food samples from worldwide manufacturers (including kibble, biscuits, tricks, and more), calibrations have been developed to model relationships between NIR spectra and reference chemical results. This has been achieved using Honigs™ Regression (HR) types and Artificial Neural Network Regression (ANN) algorithms, as well as the application of a temperature stabilization pretreatment.

    As an example, the following table shows data from calibrations carried out for samples of dry food for dogs and cats:   The great product variability incorporated in the calibrations, added to the aforementioned characteristics and virtues of the instrument, guarantee accurate and robust measurements over time. The models can be used for whole and ground pet foods with similar prediction accuracy. In parameters such as humidity, protein, fat, fiber, and ash, these models are very precise, with similar differences to the deviations obtained between the two reference laboratories. In conclusion, in a market with increasing demands in terms of quality, nutritional value, and cost, NIR instruments are a powerful solution that offer fast, accurate, and robust results for all stages of the production process, reducing costs and leading to the efficiency and quality of our product at optimal levels.   By: Leonel Fulcheri - PerkinElmer
Source: All Pet Food Magazine