10/07/2025

Challenges in Batching in Animal Nutrition Plants

Batching is a critical process in the manufacturing of animal nutrition, impacting product consistency, efficiency, cost management, and overall quality. A proper batching 'system' (or process) ensures that raw materials are combined in the correct proportions to produce consistent, high-quality products that meet industry standards and consumer expectations. This relates to collecting and weighing all bulk, major, micro and nano ingredients and mixing them until the mix is ready for the next steps in the process.   In this whitepaper, you will learn: The Critical Role of Batching: Why batching is fundamental to consistent product quality, cost control, and operational efficiency in animal nutrition plants. Key Industry Challenges: Insights into ingredient variability, labor shortages, and manual errors that impact production in feed, pet food, and premix manufacturing.  Automation and Smart Systems: How advanced batching systems, including feeders, weighers, and control software, improve accuracy, flexibility, and traceability. Best Practices for Optimization: Actionable strategies for reducing downtime, improving mixing efficiency, and maintaining compliance with regulatory standards. Cost of Poor Batching: A breakdown of the hidden costs - from waste and recalls to brand damage - and how proper systems mitigate these risks.   Click here to download it   Source: KSE Group

10/09/2024

Innovating together: A new development for the premix pet food industry

The customer's choice of the CS-WP solution   An American-based customer of KSE, operating in the premix industry, selected the CS-WP solution due to an urgent need to optimize space utilization in their production facility. This innovative solution enabled them to save significant vertical space, with reductions of 4 to 5 meters compared to a conventional weighing system. Additionally, the CS-WP system offers direct separation of contaminants for all raw materials, ensuring the entire facility remains free from contamination.   Another customer in Spain, a leading manufacturer in the food additive industry, has also expressed interest in the CS-WP solution because of their stringent contamination control requirements. The CS-WP system allows macro ingredients to be safely transported in dedicated containers, ensuring clean and flexible distribution to three separate mixing lines.   Exploration of market-based alternatives   The customer explored two alternative solutions. Initially, a traditional pneumatic conveying system was considered but dismissed due to hygiene issues and excessive energy consumption. The second option involved a container concept relying on AGVs (Automated Guided Vehicle). Ultimately, KSE's CS-WP concept emerged as the most fitting and seamlessly integrable solution, enabling the maintenance of the desired compact building height.   Future expansion and developments   The client positions the CS-WP project as the ''Next Generation Plant'', hinting at the possibility of establishing future plants based on the same concept. This marks the inaugural joint project for the Spanish customer and KSE, with aspirations to extend this concept to other facilities, thereby assuming a pioneering role in the Spanish food additive industry.   A breakthrough solution   The CS-WP emerged as a groundbreaking weighing solution within the ACT (Automatic Container Transfer) framework, renowned for its internal transport capabilities. Manufacturers are seeking space-saving solutions in their plants while aiming to achieve minimal contamination by dispensing products directly into containers. Tailored to accommodate a wide dosing range, this solution stands out for its versatility.   Intensive development process   The concept promptly resonated with our customers' needs and industry demands, particularly in sectors like premix and pet food. The development process of the CS-WP entailed tackling several design challenges, such as achieving optimal balance in the setup. With dimensions of approximately 1.5 meters x 1.5 meters and a height of 5 to 6 meters, this resulted in a column four times as tall as it is wide. This configuration posed potential tipping hazards, especially when the system was in motion while carrying weight at the top. To prevent this, rollover safeguards were implemented, and extensive testing was performed.   Another crucial aspect involved a meticulous examination of the system's extraction process. Customers typically invest in an ACT system to maintain a pristine working environment with minimal contamination. However, if dust escapes through open joints during each movement, this objective is compromised. Moreover, the extraction process must not interfere with the weighing signal during the dosing process, ensuring that accuracy is not compromised.   Following extensive consultation and collaboration with suppliers, multiple concepts were devised and executed by the mechanical, electrical, and software teams. Presently, two variants are available: one where dust from the filters returns with the product, minimizing contamination but ensuring all product accompanies it through processing, and another where dust extraction directs waste to a remote unloading point, eliminating contamination but resulting in waste. The selection between these variants depends on the customer's specific needs and requirements.   The operational phase   During the implementation phase of industrial solutions, addressing technical challenges is only part of the equation; understanding real-world usage is equally vital. Hence, KSE engages its service department from the beginning of a project to ensure that aspects, such as cleaning positions, accessibility, and installation safety are meticulously accounted for. This approach establishes a robust groundwork for a successful project, enhancing both efficiency and safety.   By: KSE Process Technology   Source: All Pet Food Magazine

29/08/2024

Great News: Josera Integrates KSE’s Cutting-Edge ALFRA Technology

We are pleased to share the installation of several advanced ALFRA machines at the Josera petfood factory, a member of the ERBACHER the food family group. In addition to our renowned ALFRA dosing and weighing systems and a movable bulk mixer for finished products, the scope includes our Automatic Contrainer Transfer (ACT) system.   Our ACT systems fit perfectly with Josera's commitment to innovation, quality and sustainability. They further streamline their internal transfer processes, increase efficiency and precision in their operations, and maintain contamination-free processes. To ensure seamless integration and optimum performance, in addition to supervision, commissioning, training is provided by one of our own Bartosz Piechota who is on site on a regular basis.   This project is being carried out with industry partners H. Wolking Mühlen- und Maschinenbau GmbH & Co. KG and Intermont construction to achieve the desired plant for Josera. Together, we're driving innovation, quality and sustainability in the animal nutrition and pet food industries, and our shared commitment to common values ensures precision, efficiency and environmentally friendly practices.   We are excited about the future and the opportunities that this new plant will bring Josera. The successful integration of KSE Group's advanced machinery is a testament to the strength of our partnership and our shared dedication to excellence. As construction continues, we look forward to providing further updates and sharing our progress with you.   Follow us HERE, for more detailed information about the individual machines and solutions implemented in this project and how they might benefit you.
 
Source: KSE Process Technology

08/08/2025

JBT Marel to Host Pet Food Open Day & Seminar in Belgium

On Tuesday, September 16, in Sint-Niklaas, Belgium, JBT Marel will welcome pet food processors from across the region for an exclusive Pet Food Customer Open Day & Seminar. This free, RSVP-only event offers a unique opportunity to explore the latest technologies, trends, and best practices in the pet food industry.

The day will begin at Hotel Serwir with presentations from industry leaders, including Waldner on filling and closing pouches, Clevertech on automation and end-of-line solutions, and JBT Marel on container sterilization, retort systems, hydro processes, and sustainability in production. Attendees will also benefit from a dedicated Q&A session and one-on-one consultations with specialists to address specific challenges and performance goals.

After a networking lunch, guests will be transported to the JBT FoodTech facility for live demonstrations and a guided tour of an end-to-end pet food processing line.     Event Schedule (CEST – GMT+2): 9:00 a.m. – Registration (Hotel Serwir, Kon. Astridlaan 57, 9100 Sint-Niklaas) 9:15 a.m. – Welcome by Sandra Driver, JBT Marel EMENA Region Sales Director 9:30 a.m. – Session 1: Waldner – Filling and Closing Pouches 10:15 a.m. – Session 2: Clevertech – Automation & End of Line 11:00 a.m. – Coffee Break 11:20 a.m. – Session 3: JBT Marel – Container Sterilization/Retort/Hydro/Sustainability 12:05 p.m. – Q&A Session 12:30 p.m. – Lunch Break 1:30 p.m. – Transfer to JBT FoodTech Facility 2:00 p.m. – Facility Tour & Machinery Demonstrations 4:00 p.m. – End of Day   About JBT in the Pet Food Market JBT stands out as a trusted, all-in-one partner in pet food processing. Leveraging more than a century of expertise in food technology, JBT supports producers across the full spectrum of pet food—from wet and dry formats to fresh, raw, canned, frozen, and even plant-based varieties.

Their comprehensive approach covers every stage of production, including preparation, extrusion, steaming, cooking, filling and closing containers, in‑container sterilization (for cans, pouches, trays), high‑pressure processing (HPP), as well as chilling and freezing—ensuring safety without sacrificing freshness, nutrition, or texture.

JBT's pet food systems are engineered for reliability and adaptability, offering hygienic design, operational uptime, and customizable configurations that help lower lifetime ownership costs and optimize production. Additionally, their global R&D centers enable customers to test recipes, fine-tune processes, and gain technical insights—making innovation practical and effective.   RSVP & More Information Secure your place at this exclusive event here: https://cloud.go.marel.com/pet-food-open-day   Source: All Pet Food

08/08/2025

White Label vs. Private Label: What’s the Difference—and Where’s the Opportunity?

White labeling involves putting your brand's logo and messaging on an existing, typically generic, product—a formula that multiple retailers or brands can purchase and rebrand. It's a fast, low-cost solution, but it offers little in the way of true brand differentiation and innovation. Private labeling, by contrast, means the retailer or brand owns the unique formula created specifically for them (and sometimes even by them), with the ability to select ingredients, and control over formulation, claims, and design. Think of white labeling as renting a product versus private labeling as owning your own custom creation. In other words, renting an apartment versus building your dream home.  
  Private labeling can also commonly be referred to as 'store brand' or 'house brand.' However, this approach is not limited to retailers. Similarly, the same concept utilized by companies like Petco or Chewy can be useful to independent pet brands by allowing them to leverage customization and brand differences without the bottom-line burden of owning their own manufacturing facilities. This is also referred to as working with a co-manufacturer, or a third party that produces the product, but the brand or retailer retains ownership of the unique formulation, design, claims, and other aspects of the product. 
  In today's market, where consumers are seeking authenticity, transparency, and premium quality, private labeling has emerged as the more strategic and profitable choice.    Private Label Taking Over? 
The latest industry data confirms the shift to private labeling. According to NielsenIQ, premium pet food continued to show double-digit unit growth through mid-2024, even as broader pet food demand stabilized. Private label now accounts for approximately 17% of both dollar and unit share in the pet category, with store-brand offerings contributing nearly 3.5% of total dollar sales. This aligns with broader consumer trends across categories—data from the Private Label Manufacturers Association (PLMA) shows private label dollar sales grew 3.9% in 2024, outpacing national brands. In fact, across all sectors, private label now represents 19.5% of total dollar share, a 3% increase from the previous year. This growth is driven not by low-cost generics but by premium, wellness-focused store brands that meet modern consumer expectations for health, sustainability, and ingredient transparency, and the pet industry is uniquely positioned to benefit from this trend. In the U.S., pet spending reached $151.9 billion in 2024 and is projected to hit $157 billion in 2025, with pet parents increasingly treating their pets as members of the family. Interestingly, over 80% of consumers view private label quality as equal to or better than national brands. In the pet space, that opens the door for truly differentiated products, from gut health supplements and novel proteins to functional treats and sustainable packaging that resonate with today's wellness-driven pet parent.  
  Moreover, private label products offer substantial financial upside. On average, they yield 25% to 30% higher gross margins than national brands (or 'name brands') due to lower marketing and distribution costs and stronger customer retention. Some niche pet brands report even higher margins, especially when their products are aligned with emerging trends or serve an unmet need. 
This is exactly where BSM Partners delivers competitive advantages. As the largest full-service pet industry consulting firm in North America, our team of veterinary nutritionists, PhD food scientists and nutritionists, regulatory experts, and product developers helps brands build exclusive, science-backed formulations that go far beyond basic private labeling. From functional treats to next-generation supplements, we ensure that each product not only meets consumers' needs but also aligns with the latest science and market trends.  
  We also handle the regulatory side, navigating guidelines set by the Association of American Feed Control Officials (AAFCO), substantiating claims, and ensuring products are both legally compliant and marketing-ready. Our innovation pipeline helps brands stay ahead of the curve, while our extensive network of trusted co-manufacturers allows for rapid scaling from prototype to launch. 
  While white labeling may offer a fast route to market, it may not secure long-term customer loyalty or meaningful differentiation. Private labeling, especially when grounded in innovation and scientific credibility, builds lasting brand equity. It empowers pet brands and retailers to deliver premium, exclusive products that reflect their values and meet rising consumer expectations for transparency, functionality, and quality. With the pet category showing no signs of slowing down and private-label sales and trust on the rise, now is the time to invest in a private-label strategy that sets a brand apart. 
  With BSM Partners as your innovation partner, your private label becomes a competitive advantage built on science, expertise, and strategic execution. 

About the Author
Dr. Katy Miller works as the Director of Veterinary Services at BSM Partners. She earned her veterinary degree at Ross University and completed her clinical year at Louisiana State University. She previously served for 11 years as the Director of Dog and Cat Health and Nutrition for Mud Bay where she earned multiple certifications and specialized in pet food nutrition, prior to which she practiced general and emergency medicine for seven years. She is also a competitive three-day eventer, licensed falconer, and claims only two (Golden and Mini Doxie) of their nine dogs.


By Dr. Katy Miller
Source: BSM Partners

07/08/2025

The American Pet Products Association (APPA) Releases 2025 Dog & Cat Report, Revealing a New Era of Pet Ownership

The American Pet Products Association (APPA) announced today the release of its 2025 Dog & Cat Report, its second pet owner insights report this year. The report features the latest research and insights from APPA's National Pet Owners Survey on the two largest segments of the pet industry, dog and cat owners, providing more than 200 pages of comprehensive analysis and visuals on owner shopping trends, sentiment, demographics and behaviors. The data shows a record-breaking rise in cat ownership, the evolving humanization of pets, a deepening human-animal bond relationship with pets, and a heightened focus on proactive pet wellness.
  'Our latest Dog & Cat Report confirms what many in the industry have sensed –pet ownership continues to evolve in meaningful ways, with dogs and cats more integrated into our lives than ever before,' said APPA President and CEO Peter Scott. 'From prioritizing pet nutrition to the rise of multi-cat households, today's pet owners are redefining what it means to care for a companion animal. These insights reflect not only the powerful bond between humans and their pets, but a roadmap for where the pet industry is headed next.'   Key trends revealed in the report include:   Cat Ownership Trends: The Year of the Cat
Cat ownership is on the rise. A 23% increase in ownership in 2024, more multi-cat homes, and a growing appetite for quality time with their cats show today's owners are redefining what it means to be a 'cat person'.
  Forty-nine million (49) US households own a cat, up from 40 million in 2023.
  Cat owners are expanding their households to include more than one cat.
- Single-cat households decreased from 64% in 2018 to 58% in 2024, a 9% decrease.
Meanwhile, households with two cats increased by 8% from 2018. Most significantly, households with three or more cats increased by 36% from 2018.
  Cat owners are strengthening the human-feline bond by purchasing products that support training and encourage quality time outside the home.
- More owners train their cats. Forty-eight percent (48%) use some type of training method with their cat, a 41% increase from 2018.
- More cat owners purchase leashes, harnesses and collars. Thirty-two percent (32%) have a leash, a 52% increase from 2018. Twenty-two percent (22%) own a harness, and 27% own a non-flea collar, a 69% and 50% increase from 2018, respectively.
  From pet parties to themed merchandise, celebrating cats has become a core component of modern cat ownership.
The percentage of owners hosting holiday/birthday parties for their cats in 2024 (21%) increased by 250% from 2018.
Thirty-four percent of cat owners purchased pet-themed merchandise, an 89% increase from 2018.
  Dog Ownership Trends: The Rise of the Lifestyle Companion
Today's dog owners prioritize shared experiences and deeper connections with their dogs, integrating them into active lifestyles, everyday routines and travel. Dog owners increasingly incorporate their pets into daily routines that support healthy, active lifestyles. At least once a week, 53% of owners take their dogs on foot for daily errands, a 6% increase from 2023.
  Owners continue to include dogs in their travel plans.
Of the owners who travel with their dogs, a growing number (74%) have traveled by plane in the last year, up from 68% in 2023, while 87% have traveled by car, a trend that has been consistent since 2023.
  A majority of dog owners want dog-friendly workplaces. Forty-nine percent (49%) say they are very/somewhat likely to take their pet to the office if permitted.
  Pet Food Trends: Transforming Pet Nutrition
Dog and cat owners are taking a wellness-focused approach to pet nutrition. Over the past year, owners have made significant shifts in what they feed their pets, favoring premium diets and functional add-ons. After declining in 2023, premium pet food purchases regained momentum in 2024 while basic food purchases declined.
- Forty-one percent (41%) of dog owners and 38% of cat owners purchased premium food, a 5% and 9% increase from 2023, respectively.
- Twenty-six percent (26%) of dog owners and 38% of cat owners purchased basic food, a 7% decrease for both from 2023.
  Mixers/toppers have seen tremendous growth over the last six years. Sixteen percent of dog owners and 19% of cat owners purchased mixers/toppers in 2024, increasing by 129% and 138% from 2018, respectively.
  Functional diets like pre- and probiotics saw significant growth in 2024. Thirteen percent (13%) of dog owners and 12% of cat owners purchased pre- and probiotic diets, an 18% and 9% decrease from 2023, respectively.
  Vitamin and Supplement Trends: Proactive Pet Wellness
Proactive pet wellness remains a top priority for dog and cat owners, fueling growing demand year-over-year for vitamins and supplements that support their pets' well-being.
  Vitamin and supplement use continues to grow among dog and cat owners.
- Fifty-three percent (53%) of dog owners give their dogs vitamins/supplements, a 6% increase from 2023. A six-year look back shows a 56% increase in vitamin/supplement purchases from 2018.
- Thirty-four percent (34%) of cat owners give their cats vitamins/supplements, also a 6% increase from 2023. A six-year look back shows a 70% increase in vitamin/supplement purchases from 2018.
  Trends in the most popular types of vitamins and supplements vary among dog and cat owners.
In 2024, joint health/mobility, multivitamin, and skin/coat/nail supplements were the most popular types among dog owners.
Among cat owners, multi-vitamins, followed by pre- and probiotic and digestion supplements, were the most popular types.
  "This year's data paints a clear picture of shifting behaviors and priorities among pet owners, especially in the areas of wellness, lifestyle integration, and premium product adoption,' said Vice President of Research and Insights, Ingrid Chu. 'We've seen double and even triple-digit increases in categories like cat harnesses, pet birthdays, themed merchandise, and nutrition-enhancing food toppers – all evidence that consumers are embracing more personalized, intentional care for their pets.'
  The American Pet Products Association is a membership organization serving the pet industry through services and programs designed to help its members prosper. Since 1988, APPA has published the APPA National Pet Owners Survey, the premier resource of its kind, providing in-depth data on consumer behavior. APPA's research and insights monitor consumer habits, identify short- and long-term trends and discover new opportunities in pet ownership, pet product and service consumption published across four quarterly reports, including State of the Industry, Dog & Cat, Fish & Reptiles and Horse, Birds & Small Animals.
  For more information about APPA's available pet industry data, visit www.americanpetproducts.org/insights. Complementary media access is available upon request. 


Source: American Pet Products Association (APPA)

24/07/2025

Pet Food Allergies

Adverse reactions by dogs and cats to food are generally associated with either pet food allergies or hypersensitivities (i.e., an immunological response) or with food intolerance (non-immunological responses including food poisoning from consumption of food containing substances toxic to pets such as chocolate and onions, or an adverse reaction to the ingestion of garbage.) [1], [2], [3], [4] The exact incidence of food allergy in dogs and cats is unknown but veterinary research indicates it is infrequent. For example, diagnosed food allergy accounts for approximately 1% of all skin diseases in dogs, for those skin diseases associated with allergies, 10% of those are related to the animal's diet. In contrast, house dust mites, pollen, molds, and flea or other insect bites are considered common causes of pet allergies.
  The most common symptom of an allergic reaction in dogs and cats, including a reaction to food, is itching and scratching. Other symptoms such as scooting, skin or ear infections, odor, and/or bumps on the skin have also been observed.  Flea bites are the most commonly diagnosed cause of itching for both dogs and cats, so it is important to also check for fleas if your pet is scratching itself. Diarrhea or vomiting are not common in dogs and cats with food allergy, with 10-15% of diagnosed food allergies associated with those symptoms. Pets much more frequently experience diarrhea or vomiting as the result of food intolerance.
  If one does suspect food allergy, a consultation with a veterinarian will help ensure the symptoms are not due to some other root cause and allow pet lovers to treat and manage their dog or cat's discomfort.
  The best tool available to veterinarians to diagnose food allergy is an elimination diet, in which the ingredients in the current diet, such as proteins and carbohydrates, are replaced. An elimination diet will also include the removal of any additional treat or chew toys that the animal may be using. The process can take between 8-12 weeks with the pet owner and veterinarian monitoring the pet's condition to determine if the symptoms are diminishing.
 
References
[1] Roudebush P, Guilford WG, Shanley KJ: Adverse Reactions to Food, Small Animal Clinical Nutrition, Ed 4. Topeka, KS, Mark Morris Institute, 2000, pp 431-453. [2] Kennis R: Use of Atopic Dogs to Investigate Adverse Reactions to Food. JAVMA 221:638-640, 2002. [3] Leistra MHG, Markwell PJ, Willemse T: Evaluation of Selected Protein-Source Diets for Management of Dogs with Adverse Reactions to Foods. JAVMA 219(10):1411-1414, 2001. [4] A. Verlinden, M. Hesta , S. Millet & G. P.J. Janssens (2006) Food Allergy in Dogs and Cats: A Review, Critical Reviews in Food Science and Nutrition 46:3, 259-273.


Source: Pet Food Institute

23/07/2025

Why Dried Egg is the Perfect Ingredient for Pet Food?

How can an egg turn into a chick without external help, except a bit of heat from a devoted mother? The answer is simple: Eggs contain all the basic elements for life: high-quality protein, valuable fat, and unique bioactive compounds.
  Dried eggs concentrate all these nourishing treasures, making them a powerful solution to support pet growth and health. To top it off, dried eggs are convenient, sustainable, label-friendly, and pet parents like them.
  What else?   In an eggshell
The structure of eggs is well known, but their essential components may be less familiar.
  The albumen, commonly known as egg white, constitutes around 60% of the egg's weight. It consists primarily of water and protein.
  The yolk, surrounded by its own membrane, makes up approximately 30% of the weight of the egg. It contains most of the egg's fat and is a source of lipid-soluble vitamins such as A, D, and E.
  The shell, which has a membrane adhering to its inner surface, is the protective outer covering. It comprises the remaining 10% of the total weight of an egg and is essentially made of calcium.
  Dried egg: a concentrate of nutrition
Dried egg is real egg, simply dried. It concentrates all the nutritional benefits of a fresh egg. Egg powders are obtained by rapid spray drying followed by pasteurization. This smooth process retains all the components present in fresh eggs, with the same bioavailability and properties. Moreover, it ensures product standardization, stability, and safety.
  Egg drying process   Several dried egg-based ingredients can be obtained depending on the part of the egg that is dried.
  With a protein level as high as 80% and fat content that can reach more than 50%, dry ingredients made from egg constitute a convenient toolbox for formulators who can choose the best product(s) to develop and balance their formula.
  Dried egg-based ingredients   The ideal protein
The major reason dried egg is a nutritional pearl is its superior protein quality. Egg protein has an ideal amino acid profile that meets all of a pet's needs
. Egg contains low levels of taurine, which is required in cat foods per FEDIAF and AAFCO nutrient requirements.
  Dried egg is a particularly good source of sulfur amino acids such as methionine and cysteine. These compounds, essential to dogs and cats, are often less available in other commonly used protein sources.
  Crucial amino acid profile of pet food ingredients   Egg protein is highly digestible and has greater efficacy than most traditional raw materials used in pet food. The precious amino acids contained in dried egg protein are optimally assimilated by animals.
  Digestability of main protein sources   ⭐ A golden fat
Along with superior protein quality, egg contains a precious fat fully located in the yolk. Made up of more than 60% unsaturated and polyunsaturated fatty acid, egg fat contains omega-3* and omega-6 essential fatty acids, including linoleic, α-linolenic acid, and DHA. Dried products derived from whole egg and egg yolk are a good source of lipids essential to dogs and cats.
  Level of omega-3s, especially DHA and EPA, varies according to the diet of the chicken.
  Bioactive compounds with precious health benefits
Beside its optimal nutritional profile, dried egg contains numerous bioactive compounds that can support cat and dog health.
  Egg contains lysozyme and ovotransferrin, two enzymes with strong antibacterial qualities.
  Egg offers immune-supporting properties. It contains antibodies that help to passively protect against diseases, especially in puppies and kittens.
  Egg contains high levels of both lutein and zeaxanthin, carotenoids that act as natural antioxidants and help preserve optimal cellular function.
  Egg contains phospholipids that are important for cellular membrane composition and repair. Along with anti-inflammatory effects, they may have neurological benefits in senior dogs. 
  Egg is also rich in cholesterol, an important component of cell membranes, required for the growth of infants. It is notably involved in the formation of several hormones.    Easy to formulate
Dried egg is an ideal ingredient for formulators to work with.
  Thanks to its unique protein profile, dried egg can balance out variability in the nutrient composition of other ingredients, making it an 'insurance' protein in pet food formulas.
  With its high levels of essential amino acids, dried egg can be used at a lower dosage than main raw materials used in pet food.   Amount of ingredient needed
  Egg-based powder also contains low ash levels (less than 6%) compared to meat meals commonly used in pet food. They can easily be included in the pet food formula without exceeding the limit for calcium and phosphorus.

Dried eggs are compatible with numerous pet food formulas, including diets for pets with sensitive digestion or who eat vegetarian diets. Easy to handle
Available in powdered, granulated, and pelleted formats, dried eggs can be easily applied into several types of pet food, together with other dry ingredients, without specific equipment.
  When made and stored correctly, they have a long shelf life of up to 24 months, ideal for storage, transportation, and formulation. 
  ♻️ Sustainable sourcing wisely shared between human and pet
Dried egg-based ingredients are made from the valorization of egg by-products from human food manufacturing.
  Turning waste flows from human food into feed grade premium ingredients for pet food contributes to a circular and positive food system. It addresses the issue of protein scarcity while avoiding competition with human food.
  Eggs in food and pet food    Appreciated by pet parents, label friendly
Pet owner expectations of pet food ingredient quality and origin rise as their nutritional knowledge and eco-awareness increase. Among all candidates to substitute for traditional protein sources like poultry meal, dried eggs are the most easily recognized and accepted by consumers.
  "More than 8 out of 10 owners of dogs and cats would agree to feed their petwith egg protein."

Surveys conducted in NAM and Europe showed that more than 8 out of 10 owners of dogs and cats would agree to feed their pet with egg protein, more than vegetable or insect proteins*.

Source: Symrise Explorer Global Survey, July 2022 – 1776 cat owners | April 2023 – 1427 dog owners
  Pet food manufacturers can easily use dried egg in their formulas and state it on the ingredient list simply as 'egg'.
  NB: The rules relating to nutritional claims and ingredients listing on the packaging depend on country regulation. They must be followed by pet food manufacturers.   ✅ Take-home points
    Dried egg ingredients concentrate all the nutrients of fresh egg, with the same health and nutritional properties.
  They have a superior protein quality, with an ideal amino acid profile that helps round out pet food formula amino acid content.
  Dried egg ingredients are a good fat source, bringing essential fatty acids and key compounds like cholesterol and phospholipids.
  They also contain several bioactive compounds with immune-supporting, antibacterial, antioxidant or anti-inflammatory properties.
  Made from by-products not used for human consumption, dried egg is a sustainable solution widely accepted by pet parents.
Want to learn more about one of nature's most complete foods? 
Contact our experts: https://petfood.symrise.com/pet-nutrition/egg-ingredients/#get-in-touch 

Source: Symrise Pet Food

22/07/2025

Ingredients and Trends in the Pet Food Sector in 2025 (Part II)

Another expectation for the pet food sector this year is the increase in the consumption of supplements, such as vitamins, fish oil, and probiotics. Especially probiotic snacks that help those pets suffering from digestive disorders and food allergies. Due to the bond between a pet and its owner, who wishes for its health, there is an increased demand for supplements that benefit skin health, fur, anxiety, and aging. 

According to research from Packaged Facts in the USA, the most sellout supplements enhance joint mobility, which shows that pets' health and well-being have priority for owners.

From the point of view of the pet food industry, in 2025, it is essential to consider that the recent concern about pets' well-being drives new solutions, e.g., emerging companies that evaluate food acceptability, palatability, and digestibility of animals at home.

Since not all pet food manufacturing companies can test their product palatability and digestibility with their research animals, the emerging ones offer the service by using scientifically proven protocols, making pet food reliably testable at home. This provides manufacturers with key information about the product's benefit in its usage as the animals used have different breeds and vary in ages and genders, which shows an illustrative outlook of the pet food population diversity to the food evaluation.

This methodology reflects the precise situation of pets and owners. Home testing offers an innovative approach essential to the pet food industry, which allows the testing of food palatability, acceptability, and digestibility to occur in the domestic atmosphere, providing trustworthy information about product acceptability.

The main advantage of home testing is the accurate reproduction of the consumption conditions among the destined population. Contrary to tests in controlled laboratory environments, where stress and changes in the routine can influence feeding behavior, tests at home allow animals to show their preferences naturally. In addition, these tests provide broader and more diverse samples, considering age, breed, dietary record, and sensorial preferences, which ensure a more representative test of the pet population.

As they are home tests, owner perception is also a benefit. Pet parents can give valuable feedback about food consumption, behavior, and reception, and besides they provide their perspective on the new product's sensorial characteristics, adding quality information that is not always obtained in laboratory tests.

Home testing can also be challenging. The first problem is controlling experimental variables. In a laboratory, factors such as the amount of food, consumption time, and competences between animals can be controlled. In home testing, the meddling of other pets, changes in the routine, and pet parents' opinions can affect the results.

Moreover, owners' support for the experimental protocol can vary. Its success depends on pet parents' commitment to meet the established rules, accurate measures, and precise reports. To minimize challenges, it is essential that companies making home tests take on scientifically proven protocols, use standardized methodologies, and provide detailed instructions to the participants. 

With the growing demand for true and reliable tests, specialized home testing companies are gaining ground in the market. They offer complete services to pet food manufacturers, developing and carrying out food testing protocols that rigorously meet scientific standards.

Companies in the sector have stood out for their detailed and informed tests, which help the industry to develop more attractive and efficient products. These organizations use technologies like remote monitoring, data collection apps, or AI for result analysis to guarantee accurate and reliable tests.

Considering concerns about pets' health and well-being, home testing tends to consolidate as an essential standard for trying new products. It offers companies reliable data about food acceptability and its effects on daily pet lives. This methodology not only contributes to the pet food industry's progress but also reinforces consumers' loyalty to brands that use it.

The industry faces the challenge of including sustainable practices to maintain food quality at a competitive price to also ensure a significant advantage since consumers are aware of the environmental impact that pet products have and seek brands that share their values.

Finally, those who benefit from the trends incorporated in the pet food market are pets themselves.    You can read the first part of the article HERE.
References
Bassi Scarpim, L., de Ramos, E.C., Graziele Pacheco, L., Goloni, C., de Souza Theodoro, S., de Souza Ávida de Castro, T., Carciofi, A.C., 2024. Hydrolysed poultry byproduct meal in extruded diets for cats. Arch. Anim. Nutr. 78, 45–59. https://doi.org/10.1080/1745039X.2024.2312700
Perez-Velazquez, M., Millanes-Mora, M.A., González-Félix, M.L., 2024. Avaliação da hidrólise de farinha de larvas de mosca soldado negra parcialmente desengordurada em dietas para tilápia do Nilo Oreochromis niloticus. Anim. Feed Sci. Technol. 307, 115831. https://doi.org/10.1016/j.anifeedsci.2023.115831
Pet Food Market Size & Forecast 2025-2035 [WWW Document], n.d. . Metatech Insights. URL https://www.metatechinsights.com/industry-insights/pet-food-market-1142 (accessed 12.11.24).
Pet Supplements in the US, 10th Edition Report [WWW Document], n.d. . Free. Group. URL https://www.freedoniagroup.com/packaged-facts/pet-supplements-in-the-us (accessed 12.11.24).
UN/DESA Policy Brief #102: Population, food security, nutrition and sustainable development | Department of Economic and Social Affairs [WWW Document], n.d. URL https://www.un.org/development/desa/dpad/publication/un-desa-policy-brief-102-population-food-security-nutrition-and-sustainable-development/ (accessed 12.11.24).
Zóia Miltenburg, T., Uana da Silva, M., Bosch, G., Vasconcellos, R.S., 2021. Effects of enzymatically hydrolysed poultry byproduct meal in extruded diets on serum angiotensin-converting enzyme activity and aldosterone in cats. Arch. Anim. Nutr. 75, 64–77. https://doi.org/10.1080/1745039X.2020.1849899
Bosch, G., Swanson, K.S., 2021. Effect of using insects as feed on animals: pet dogs and cats. J. Insects Food Feed 7, 795–805. https://doi.org/10.3920/JIFF2020.0084
Cesar, C.G.L., Marchi, P.H., Amaral, A.R., Príncipe, L. de A., Carmo, A.A. do, Zafalon, R.V.A., Miyamoto, N.N., Garcia, N.A.C.R., Balieiro, J.C. de C., Vendramini, T.H.A., 2024. An Assessment of the Impact of Insect Meal in Dry Food on a Dog with a Food Allergy: A Case Report. Animals 14, 2859. https://doi.org/10.3390/ani14192859


By Josiane Volpato, Ingrid Caroline da Silva, Isabela Bogo y Fernando González
Source: All Pet Food Magazine

By Josiane Volpato

11/07/2023

Nutritional needs of cats and dogs

Pet food can be complete or complementary. Complete pet food is nutritionally complete: providing all the nutrients in the amounts and proportions your pet needs. Complementary pet food (e.g. treats) is designed to be only a part of the diet and it won't meet the nutritional requirements when fed alone. Pet food manufacturers have developed the nutritional expertise to ensure pet food contains the right ingredients in the right amounts to supply the needed nutrients. They often work together with independent nutrition scientists or follow guidelines which have been developed by a group of scientists working together. The broadening knowledge of pet nutrition and food technology has transformed the pet food industry remarkably over the years. It is now widely recognised by the veterinary profession and other stakeholders that improved nutrition is an important factor which helps pets to live longer, healthier lives. Besides water there are 5 key nutrients: Proteins Carbohydrates Fats Vitamins Minerals
The first 3 provide the energy your pet needs for e.g. growth, digestion, temperature regulation and of course activity. Proteins Proteins are made up of amino acids. There are hundreds of different amino acids, but a number of these are required for dogs and cats. Pets can produce some amino acids themselves; those are the so-called non-essential amino acids which do not need to be present in the diet. Others are essential and need to be part of the pet food: for dogs there are 10 essential amino acids, for cats there are 11. Proteins are the building blocks of organs, muscles, bones, blood, immune system and hair and nails. Proteins in pet food can come from various different ingredients, both from animal and vegetable origin like poultry, beef, pork, fish, eggs, corn, rice, peas or soybeans. It's important that the pet eats the right amount of proteins and that the protein can be easily digested and absorbed, which is influenced by the source of the protein and the processing of the food. In prepared pet food, manufacturers generally select a variety of ingredients to provide the required amount and type of proteins/amino acids. Excess proteins which are consumed by the pet are not stored in the body and also not used to make even more muscle tissue. Feeding extra protein in excess of the amount that your pet requires provides no health benefit to your pet. Carbohydrates Carbohydrates are used by the body to provide immediate energy for activities and are stored in the liver and muscle as glycogen. Energy use is needed for various body functions like metabolism and the function of the brain and nervous system. There exists no minimum level of carbohydrates which needs to be in pet food, but carbohydrates provide a concentrated source of dietary energy and dietary fibre. There are two types: digestible carbohydrates (starches and sugars) which provide energy and indigestible carbohydrates (fibre) which are important for stool quality and gut motility. Fibres can help in weight management because they are low in calories and help provide the feeling of satiety. The ingredients providing carbohydrates are mainly plant ingredients like corn, barley, peas, rice, wheat and potatoes. Dietary fibre sources include for instance dried beet pulp, wheat bran or soybean hulls. Many sources of carbohydrates also provide other nutrients like protein, fat or vitamins. Because of the manufacturing process of grinding and cooking the carbohydrates become easily digestible. A genetic change in the ancestors of our modern dogs (compared with wolves) allowing them to thrive on a diet rich in starch was a crucial step in their early domestication. Also cats can utilise glucose from digesting starch in their diet. A key exception is the pet's ability to digest lactose (milk sugar) because they have lower levels of the enzyme lactase required to split the lactose into individual sugars. Dietary fat Fats in pet food are a source of essential fatty acids which are needed to make certain hormones and maintain the cell membranes. Certain vitamins (A, D, E and K) can only be absorbed, stored and transported by fat. Dietary fats improve palatability and add texture for greater enjoyment of the food. And of course, fats are a great source of energy because they provide about 2 ½ times the level of energy that proteins or carbohydrates can provide. So especially for active animals fats are important, while at the same time we need to be careful with the fat intake for many indoor pets where controlling fat intake helps them not become overweight or obese. Fats in pet food come from animal and vegetable sources. Two key fatty acid families are the omega-3 and omega-6 (or n-3 and n-6) families. Omega-3 fatty acids are needed for cell membranes and reduces inflammation. Good sources of omega-3 fatty acids are fish, shellfish and flaxseed. Omega-6 fatty acids are important to aid in the process of repairing tissue and are found in vegetable oils. Minerals & Vitamins The major or macro minerals needed in the body are calcium, phosphorus, potassium, sodium, chloride and magnesium. The amounts needed of the trace elements are much smaller and these include for instance iron, copper and selenium. Vitamins are nutrients needed in very small amounts, but they enable many functions in the body. Dogs and cats cannot make all the vitamins they need; so these must be supplied by the food. Minerals and vitamins are partly provided by the ingredients which deliver the major nutrients of protein, carbohydrates and fat and the other minerals and vitamins are added to the recipe. by FEDIAF 

09/06/2023

How important is choline for cats

Choline is a vitamin-like component that plays an important role in liver health and nerve transmission, and thereby also cognitive function and muscle function in cats. As said above, cats produce some choline naturally, but due to its importance, pet food brands are advised to add this nutrient into the food. Krill – a natural source of phosphatidylcholine Choline is available in various forms, choline chloride, lecithin, or choline bitartrate. The commonly used one is choline chloride which is 12 times less bioavailable than the choline found in krill (phosphatidylcholine) Krill meal is made from Antarctic krill (Euphausia Superba), which is a crustacean related to shrimp. The choline found in krill is all-natural and in form of phosphatidylcholine. Krill is also rich in phospholipid omega-3s, marine proteins, and astaxanthin. herefore, one of the ways to increase choline intake in cats is to include in their diet a pet food with krill meal, which provides choline. Choline - an essential nutrient for cats In 2018, a survey of the Association for Pet Obesity Prevention estimated that 60% of cats and 56% of dogs in the United States were overweight or obese. This has serious health consequences for pets, including fat accumulation in the liver. A balanced, healthy diet for cats accompanied by regular physical activity is essential for overall health. In addition, nutritional supplements may help to reduce the risk of weight-related issues or optimize nutrition for cats. One way to do that is to provide cats with pet food with krill meal containing choline in the form of phosphatidylcholine. Phosphatidylcholine is one of the most fundamental molecules that make up the living cell. Being an essential component of the cell membrane, it is also the most abundant in a class of phospholipids known as 'essential phospholipids', as it forms the structural barrier that surrounds the cell. Choline and its metabolites have multiple physiological roles in the body which are important for the building of cell membranes, liver fat transport to prevent fatty liver, nerve impulse transmission in brain and muscles, and provision of methyl groups that maintain liver, heart, and kidney health.  What is choline essential for? 1. Building of cell membranes Phosphatidylcholine is an integral part of almost every cell in the animal body, being a major constituent of cell membranes. It's also important for normal cellular membrane composition and repair. Its role in cell membrane integrity is vital to all basic biological processes such as the information flow within cells from DNA to RNA to proteins. 2. Liver fat transport to prevent fatty liver Choline improves and maintains a healthy liver function and can aid in the proper metabolism of fat. In other words, choline is very important for the proper functioning and regulation of the liver and gallbladder. This vitamin-like substance aids in hormone production and minimizes fat accumulation in the liver by regulating fat and cholesterol metabolism. 3. Nerve impulse transmission in the brain and muscles Choline is needed for the proper transmission of nerve impulses and is a constituent of acetylcholine, the major neurotransmitter. This is essential in supporting brain development, the learning process, the nerve transmitters and affects the overall mental well-being of pets. 4. Providing methyl groups that maintain liver, heart, and kidney health Being a structural element of cell membranes (as phosphatidylcholine), choline supports lipid transport and acts as a source of methyl groups (after it is transformed into betaine) for various chemical reactions in the body. By controlling protein function and gene expression, choline is important for the proper function of the heart and blood vessels, nerve system, liver and reproduction. Therefore, we can say that choline in the form of phosphatidylcholine is an essential nutrient that cats require for a healthy and happy life. It supports muscle function, cognitive function and memory, it helps maintain normal cholesterol values, and protecting the liver from toxicity (without phosphatidylcholine, fat and cholesterol accumulate in the liver due to reduced low-density lipoprotein levels). Moreover, choline can prevent the appearance of the fatty liver syndrome and also support normal liver function. It can reduce insulin requirements in cats with diabetes, and diminishes seizure frequency, being important in the treatment of epilepsy. By Qrill Pet   

09/05/2023

DSM Establishes Tonganoxie, Kansas, Pet Food Premix Plant

The new facility, located in the KC Animal Health Corridor, will supply the pet food industry with high-quality nutritional premixes for use in branded pet food products worldwide. The investment will include precision micro-batching capabilities, allowing for precise automated micro-addition of numerous ingredients to premixes in a fully traceable manner. Operations are scheduled for early 2025. 'The pet food industry has been looking for a better source for the highest quality, traceable and reliable nutritional ingredients for their products and we are thrilled to be able to deliver for the industry and for 'pet parents' with this new facility in Tonganoxie,' said DSM Co-CEO, Dimitri de Vreeze. 'We appreciate the support of Governor Laura Kelly, the Kansas Department of Commerce, the Leavenworth County Development Corporation, the City of Tonganoxie, Evergy and the Animal Health Corridor in making this state-of-the-art facility a reality.' DSM, part of DSM-Firmenich, is a global, purpose-led leader in health and nutrition, applying bioscience to improve the health of people, animals, and the planet. 'DSM is a welcome addition to Kansas and the Animal Health Corridor,' noted Kansas Governor Laura Kelly. 'Having another industry leader locate here further enhances the globally recognized animal health ecosystem that is anchored in Kansas.' 'With the highest concentration of animal health assets in the world, the Kansas City region is home to a robust industry network, as well as abundant manufacturing and distribution resources,' added Kimberly Young, president of the KC Animal Health Corridor. 'The region continues to attract top companies in the industry, and we're proud that DSM has selected the corridor for this state-of-the-art, innovative new facility.' by DSM
 

04/06/2025

Kemin Nutrisurance: Innovation and Science for Pet Nutrition

In this context, Kemin stands out as a strategic partner for dog and cat food manufacturers, offering innovative solutions that ensure product quality, safety, and palatability. The company combines science and technology to develop functional ingredients that meet pets' nutritional and sensory demands, always prioritizing food quality and safety.
Who We Are: Commitment to Science and Animal Nutrition
Kemin Nutrisurance is the business unit of Kemin Industries dedicated exclusively to the Pet Food & Rendering segment. With over 60 years of global experience in applied science for nutrition and food safety, we continuously invest in research and development to provide advanced solutions that meet the increasing demands of the pet food market.

Our commitment is to enhance the quality of life for companion animals through superior nutrition. This means developing products that not only meet pets' nutritional needs but also contribute to their digestive health and overall well-being. Additionally, we provide specialized technical support to manufacturers, helping them create more efficient and safer formulations.

The pet food industry requires an increasing level of specialization, and Kemin is at the forefront of this evolution. We invest in innovative technologies to ensure pet food is safe, stable, and highly palatable. Our global presence and commitment to innovation make Kemin a leader in the industry.
Our Values and Purpose
At Kemin, we believe that science has the power to transform lives. Our purpose is to develop safe and effective solutions to ensure that pet food is as nutritious and delicious as it is safe for consumption.

This mission is built upon core values such as: Integrity: Commitment to transparency and ethics in all relationships. Innovation: Continuous investment in research to offer the best solutions. Quality: High-standard products that meet regulatory requirements and exceed market expectations.
We are convinced that our role in the pet food industry goes beyond simply producing ingredients. Our mission is to contribute to a safer and more innovative sector, raising the standards of quality and animal welfare.   Our Solutions for the Pet Food Industry
Antioxidants: Protection against oxidation
Pet food is highly susceptible to oxidation, a process that compromises product quality and palatability. When ingredients oxidize, changes in flavor and aroma occur, making the food less appealing to animals and reducing its acceptance. Additionally, oxidation can lead to the degradation of essential nutrients, impacting food's nutritional value.

To prevent this issue, Kemin offers natural and synthetic antioxidant solutions that preserve ingredients and provide greater food stability, contributing to balanced and safe nutrition. Our antioxidants are developed with advanced technology to offer prolonged protection, ensuring that pets receive high-quality food for longer.

Food safety: Ensuring healthy products
Food safety is a growing concern in the pet food industry. Microbiological contamination can compromise animal health and damage brand reputation. Additionally, the presence of toxins can pose significant risks to pets, making it essential to adopt effective control strategies.

With advanced solutions for control and preservation, Kemin helps manufacturers ensure safe, risk-free products. Our quality control systems are rigorous and follow international standards to guarantee that food is safe from raw materials to the final product. We work to mitigate risks and provide manufacturers with the tools they need to maintain food integrity over time.

Palatability: Enhancing Pets Eating Experience
A pet food product must not only be nutritious but also flavorful to ensure that pets consume it willingly. Food acceptance is a critical factor for proper nutrient intake and for minimizing waste. If a pet rejects its food, owners may seek alternative options in the market, directly impacting brand loyalty.

Kemin develops solutions that enhance the aroma and taste of pet food, increasing animal acceptance and providing a more enjoyable eating experience. We work with innovative ingredients and advanced technological processes to create palatants that stimulate pets' appetites and ensure a balanced, pleasurable diet.

Health and Nutrition: Functional Ingredients for Animal Well-Being
Beyond ensuring safety, stability, and taste, we also invest in functional ingredients that promote digestive health, immunity, and overall pet well-being. With a focus on precision nutrition, we develop solutions that add value to products and contribute to healthier pet lives.

Functional nutrition is becoming a major trend in the pet food market, and Kemin is dedicated to offering ingredients that go beyond basic nutrition. Our solutions include components that support gut microbiota balance and strengthen the immune system, helping manufacturers create food that truly makes a difference in pets' lives.
Commitment to Innovation
Innovation is one of Kemin Nutrisurance's core pillars. With state-of-the-art research centers and a team of dedicated experts, we develop science-based solutions to meet market needs. We continuously invest in new technologies that reduce waste and optimize the supply chain.
Global Presence and Personalized Support
With operations in multiple countries, Kemin is strategically positioned to serve customers worldwide. Our personalized service and specialized technical support ensure that every pet food manufacturer has access to the best solutions for their specific needs. Additionally, our global presence allows us to closely monitor market trends and adapt our solutions to different regulatory requirements and realities.

As a result, Kemin Nutrisurance has become a reference in the pet food industry, offering innovative and scientifically proven solutions to ensure safer, more nutritious, and tastier food for dogs and cats. Our commitment to science and quality places us at the forefront of the sector, contributing to pet well-being and owner satisfaction. With a strong portfolio and a highly skilled team, we continue to transform pet nutrition and elevate industry standards.

If your goal is to provide the best for companion animals, Kemin is the ideal partner for this journey.



By Kemin Nutrisurance
Source: All Pet Food Magazine

05/05/2025

Feeding Pets Like Family Means Formulating Like a Scientist

Most people likely imagine the formulation of pet food to be as easy as making dinner—throwing your chicken in an oil-coated pan, putting the rice on the stove, and perhaps some broccoli (good choice, by the way) in the oven. However, the science of how nutrients are absorbed, how they impact the genes (no, not jeans) in your body, and subsequently, how they affect your health, are probably not top of mind. Not to mention, like baby formula, pet food has to be complete and balanced, as it is usually the only source of nutrition our pets get. 
  This means that all of the essential nutrients (amino acids, fatty acids, vitamins, and minerals) are provided. Much like a painting, this is actually just the canvas, the bare bones of health and understanding. And as it turns out, formulating—at least for me—is a work of art; not as generic as making a diet that is 'complete-and-balanced,'or a supplement with just anything in it. I try to create masterpieces that not only stand the test of time, but pull from the extensive, very nerdy scientific background to which I spent years dedicating my life. Let's talk about that scientific quest and dedication to knowledge. 
  The Science Behind My Expertise 
When I do the math, it turns out that after my four-year college degree, I spent another two years learning about nutrients, absorption mechanisms, and biological functions (to name a few). Then I spent an additional four years researching everything I could about the impact of nutrients on cell structure, bioavailability, gene expression, absorption, blood parameters, nutrient integrations, ionomics, cell cytotoxicity, nutritional biochemistry, growth, signaling, and metabolic pathways, as well as teaching diet formulation. Oh, and lest I forget, how to code for statistics with the statistic majors. Yawn. We are now at 10 years of school, six of which were exclusively focused on studying nutrition. That is longer than law school, vet school, and many other advanced degrees.    
  Sometimes I think one must have an affection for pain to get a PhD, since so much of life is missed out on, but that is a topic for a different day. Sometimes the quest for figuring out mechanisms is so great that PhDs will dive deeper into seriously advanced topics and go for their post-doctoral work, which is at least another year. Since I couldn't help but refine my skills by helping to develop a protocol to isolate immune cells out of fat, we can add another year: that makes 11.  
  My goal is to highlight the years dedicated solely to nutrition, the deep and scientifically rigorous program in which a PhD nutritionist has been trained and practiced. The understanding of nutrients, metabolism and formulation is an all-consuming endeavor for the serious nutritionist. Animal diets demand a comprehensive, specialized, and nuanced understanding of how a diet affects health at a biochemical and physiological level.  
  What Does This Really Mean? 
Not all pet food and supplements are created equal. Many products on the market are developed with minimal scientific backing, relying on outdated formulations or unverified claims. My extensive background ensures that every formulation I create is grounded in evidence-based science, incorporating the latest advancements in animal nutrition. This means: 
  Deeper Specialization and Precise Formulation: My education is entirely focused on nutrition, so ingredients are carefully selected for proven benefits, with a 3D understanding of potential interaction and implications within the body. 
  Evidence-Based Formulation: I develop pet food and supplements based on carefully vetted, cutting-edge nutritional science. 
  Balanced Nutrition: Formulations are designed to be more thoughtful than just 'meeting AAFCO standards' or other targets. I take all the ingredients at hand and think about how they work together. Not all casseroles are the same.  
  Advanced Research Skills: Staying ahead of emerging trends and always improving formulations are paramount. Extensive research experience inclines me toward critical evaluation of new science that can be applied to product formulation. 
  Precision and Innovation: I leverage the latest discoveries in nutritional biochemistry to craft optimal diets for pets, ensuring superior bioavailability and nutritional integrity. 
  A Commitment to Better Pet Health 
As you consider your pet food or supplement options, I would recommend looking for one formulated by PhD nutritionists. If they are anything like myself, they are crazy enough to spend an additional seven years of post-graduate education on their craft, and therefore are wholly dedicated to it.  
  After all, pets are more than just animals—they're family. Their health and well-being should never be left to marketers and accountants. When you choose a product formulated by BSM Partners, you're choosing a team committed to excellence and, above all, passionate about science.  
  About the Author Dr. Blaire Aldridge is the Vice President of Nutrition Services at BSM Partners. Throughout her career, Dr. Aldridge has been one of the industry's primary innovators in companion animal nutrition, leading teams at Nestle Purina to groundbreaking products and solutions. She is also an experienced innovator for equine nutrition. Dr. Aldridge received her master's degree and PhD in monogastric nutrition at Purdue University, and conducted post-doctoral work in human nutrition at Washington University Medical School.


  By Blaire Alridge
Source: BSM Partners

15/01/2025

Science and Technology in Precision Ingredients

On the one hand, science is a systematic process that studies and understands the natural world through observation, experimentation, and analysis. Science is based on a scientific method, which means asking questions, formulating hypotheses to test them, and analyzing the results to develop theories and laws; it aims to build a reliable body of knowledge about how things function in nature.   On the other hand, technology refers to the practical implementation of scientific knowledge to develop tools, systems, and processes that solve problems and satisfy human needs. It includes a wide range of approaches, from electronic devices to industrial production methods as well as medical and communication techniques.   After all, they are deeply interrelated and often drive each other.   Science provides the necessary knowledge to understand nutritional needs and how ingredients affect pet health and well-being.   Animal nutrition: Investigate the specific dietary needs of different pets and how nutrients (proteins, fats, vitamins, minerals) affect their health.
  Digestion and metabolism: Study how animals digest and metabolize food and how different formulations can optimize nutrient absorption.
  Technology in pet food manufacturing includes methods and tools used to transform ingredients into high-quality pet food.
  Extrusion process: Use equipment to make and shape ingredients at high-precision and temperature levels, manufacturing kibbles and other pet food forms.
  Drying technology: Eliminate pet food moisture through drying techniques, ensuring its stability and longevity.
  Formulation and mixture: Ensure uniform distribution of ingredients by using technologies to mix ingredients with precision.
  Moreover, vitamins and trace minerals are essential compounds for pet nutrition, playing a crucial role in their health and well-being. Science and technology have significantly advanced in formulating and incorporating these substances into pet food. Below is detailed information about how technology and science manage vitamins and trace minerals is provided.   Vitamins and Minerals in Formulations   Accurate formulation: Technology allows accurate formulation to ensure that vitamins and minerals are in the correct amounts. Both nutrients measure in ppm (parts per million), so precise inclusion, distribution, and bioavailability are important. Software and mathematical models calculate the exact nutritional needs in each formula.   Vitamins and Minerals Stability   Chemical stability: Vitamins and minerals can break down during processing and storage. Science has developed more stable vitamins, such as vitamin E —in the form of mixed tocopherols— with better oxidation resistance, and ascorbic acid (vitamin C), which can be damaged by the extrusion process and is sensitive to temperature, humidity, pH, oxygen, and light. However, technology has developed chemical structures such as the 'ascorbyl polyphosphate,' which make it resistant to the pet food manufacturing process. Ascorbic acid is released by digestive enzymes in the gastrointestinal tract, so pets ingest the necessary vitamin C (Figure 1).   Figure 1: Ascorbyl polyphosphate and ascorbic acid diagrams.   Microencapsulation: This technology covers vitamins and minerals with a protective coating to prevent their degradation and release them into the digestive tract in a controlled way.
  Sources of Vitamins and Minerals   Synthetic vs. natural vitamins: Synthetic vitamins, such as vitamin A and vitamin D3, are used because of their stability and efficacy, while other formulas incorporate natural sources for a complete nutritional profile.
  Chelated minerals: Trace minerals combine amino acids and other compounds to make chelates, improving their absorption and bioavailability in the pets' digestive tract (Figure 2).
  Figure 2: Available sources of trace minerals in the market.   Absorption and Bioavailability Technologies   Bioavailable forms of vitamins and minerals: The selection of vitamins and minerals easily absorbable is key. For example, zinc in the chelated form is more bioavailable than organic zinc.
  Controlled release technology: Some ingredients are designed to gradually release nutrients, which can enhance vitamin and mineral efficiency and absorption.
  To sum up, combining science and technology in pet food manufacturing allows the development of safe, efficient, and high-quality products that meet pet nutritional needs. Science provides the required knowledge, while technology employs it to create and control the production process.   By: Armando Enríquez de la Fuente Blanquet   Source: All Pet Food Magazine

By Armando Enriquez de la Fuente Blanquet

12/11/2024

Biotechnology in the pet food industry

It is a multidisciplinary field that, through living organisms, biological systems, and processes, develops products and technologies that benefit different ecosystems of society, people, and animals. Its main goal is obtaining additives and simulating the natural process of protein synthesis at the cellular level to produce specific protein molecules, as well as to improve the conservation of forage and silos. But its fields of application are very varied, so let's discover some of the most used ones:   Specific industries   Poultry farming In its function related to protein, it is related to this industry with enzyme use, since using the appropriate ones make it possible to use cheaper raw materials, improving production costs. As an example, we can mention what happens with barley, with high contents of ß-glucans, which birds cannot digest because they lack the appropriate enzymes, and, when solubilized in the intestinal environment, they produce a high degree of viscosity, which hinders nutrient absorption, reducing diet digestibility. This results in dirty eggs, muscle injuries, and more.   Pig farming In this case, enzymes are used to complete the enzymatic system of these animals, immature until they are 8-10 weeks old, which means that they cannot completely digest certain nutrients and substances. Enzymes also help with bacterial growth.   Ingredients   Probiotics and prebiotics These are microorganisms, live or dead, extracts or a combination of some of them, used to promote or improve animal intestinal health and immune system. Prebiotics, for their part, are compounds that promote the growth of these beneficial microorganisms.   Acidifiers Acidifiers are rather a type of biotechnology that allows the modification of biological systems' behavior.   Alternative proteins One of the most dynamic areas of biotechnology applied to pet food is alternative protein development. Traditionally, animal proteins such as chicken, beef, and fish have been the basis of pet food formulation, but nowadays, topics such as sustainability and animal welfare impact the perception of these animals, and consumers have started demanding other alternatives. In this sense, biotechnology allows the creation of alternative proteins, such as those obtained from insects, plants, cell cultures, and laboratory-grown meat.   Personalized microbiomes The microbiome is made up of various microorganisms that live in the digestive tract. It has gained pretty much scientific relevance in animal health in recent years. Biotechnology has enabled significant advances in understanding how microbiomes influence digestion, nutrient absorption, and pets' immune systems, for example.   Personalized food There have already been cases in which manufacturers have used DNA analysis and microbiological studies to develop a food formulation for a specific pet. This allows the creation of food formulas that not only meet general nutritional needs but also address particular health problems of animals with delicate health or highly specific conditions.   Improved Omega-3 Omega-3 fatty acids are essential for pet health, but are traditionally obtained from sources such as fish, which come from the aquaculture industry. Thanks to biotechnology, genetically modified crops are being developed, such as canola, that produce high levels of this fatty acid, which positions it as a more sustainable source to complete formulations.   Sustainability and environmental impact One of the most significant challenges for the pet food industry today is its environmental impact. Biotechnology presents itself as an innovative solution that can, among other items, facilitate carbon footprint reduction and minimize production waste.   Production waste An emerging approach is the use of organic waste to produce pet food ingredients. Through biotechnological processes such as fermentation, waste from the food industry can be transformed into proteins, lipids, or carbohydrates. These can be used in new pet food formulas, which contribute to reducing waste and having a more sustainable production chain.   Biodegradable and even edible packaging Biotechnology is also being applied to developing materials for biodegradable or even edible packaging, managing to address one of the main problems associated with sustainability and the production of non-renewable or recyclable waste.   Innovations in food safety   Genetic optimization Biotechnology is playing a crucial role in improving the ingredients used in pet foods. Today, through genetic modification, it is possible to develop crops with improved nutritional profiles, achieving greater resistance to diseases and a lower need for pesticides or fertilizers.   Biosensors for pathogen detection We are seeing the development of technologies based on biosensors to detect the presence of pathogens such as Salmonella or E. coli used in real-time during food manufacturing, this will allow faster detection and immediate response to conditions, thereby reducing the risk of disease outbreaks in the target population.   Improved natural preservatives Biotechnology has also allowed the development of natural preservatives, used to prolong food shelf life, avoiding the use of chemical additives. These derivatives of plants and other natural organisms are effective in preventing the growth of mold and bacteria, which improves and prolongs final product conservation.   Conclusion   Advances in biotechnology are transforming the pet food industry. This discipline offers innovative solutions to improve pet health, promote sustainability, and ensure food safety. As it continues to evolve, it will keep creating a path to optimize the industry's proposals for pets and, therefore, we will continue to grow together as a market that seeks to offer increasingly safer, efficient, specific, and sustainable solutions.   Source: All Pet Food Magazine

By María Candelaria Carbajo

05/09/2024

INNOCON implements an analytic process in oily matrices for pets

Implementing an analytic process to identify and determine volatile compounds as secondary indicators of fats and lipid oxidation through solid-phase microextraction and gas chromatography–mass spectrometry is an important sign of the company's commitment to quality and innovations in the pet food industry.   Focusing on fresh and quality food, as well as animal welfare, not only improves the product offering in the market but also establishes new standards in the industry. Having the ability to identify and quantify lipid oxidation compounds, such as hexanal, 2,4-decadienal, and 2-heptenal, among others, at trace levels is crucial because these compounds influence consumer organoleptic perception.   It is encouraging that companies like Innocon are leaders in the Biobío Region and contribute to scientific development and the local economy. Roberto Valenzuela, head of the R&D of Chemical and Instrumental Area, and his team are an example of how applied research impacts directly and positively on the pet food industry and, as a result, on society.   By: SETOP   Source: All Pet Food Magazine

27/02/2024

Two essential parameters for pet food launching

The fierce competition in the pet food market not only highlights the need for differentiation and excellence in pet food formulation but also emphasizes the importance of validating their effectiveness. Carrying out digestibility tests and fecal score evaluation is one of the crucial methods for evaluating the nutritional pet food quality.   Two essential parameters for pet food launching   Digestibility test The digestibility test is a crucial tool in evaluating the efficiency with which animals use and absorb food nutrients. This method provides a deep understanding of the digestion and absorption capacity of essential nutrients, which is essential for optimizing diet formulations and ensuring adequate nutrition for living beings. By analyzing the digestibility rate of various components present in food, such as proteins, fats, and starch, the digestibility test contributes significantly to the development of more efficient and sustainable feeding strategies, benefiting pet food products. Fecal score evaluation Assessment of fecal score in dogs and cats is a practical and valuable method for monitoring the digestibility of food consumed by these animals. The fecal score refers to the consistency and appearance of feces, being a visual indication of gastrointestinal health and digestive efficiency.
This method involves assigning an appropriate score to stool, usually on a scale from 1 to 5, based on characteristics such as consistency, color, and shape. When applied to food digestibility studies for dogs and cats, fecal score plays a crucial role. Well-formed stools with adequate consistency indicate good nutrient absorption in the gastrointestinal tract. On the other hand, excessively soft stools, diarrhea, or other abnormalities can be attributed to poor diet digestibility. Fecal score assessment is often performed in experimental feeding studies in which animals are subjected to different diets. By comparing fecal scores over time, researchers can infer the relative digestibility of different food ingredients or formulations. Diets that result in better-formed and more consistent stools generally indicate better use of food nutrients. Visual examination of the fecal score can complement the assessment of digestibility. This approach provides a more comprehensive understanding of the impact of food on the gastrointestinal health of dogs and cats, allowing adjustments to formulations to optimize nutrition and digestibility, thereby promoting pet health and well-being. Evaluating these parameters before launching a pet food product onto the market can give you advantages in comparison with competitors, evaluating whether the processing was done correctly, and identifying in time the need for changes in formulations. A demonstration in practice would be excess carbohydrates in the diet, for example, which leads to accentuated lactic fermentation, and the feces appear pasty with a light color and acidic smell (without a rotten smell). The same occurs when the feed is poorly processed. Normally, to manufacture dry food, a process called extrusion is used, which consists of applying steam and pressure to a crumbled mass, forming those granules that we technically call 'kibbles.' In this process, starch is essential for making the feed expand. However, if it does not undergo good cooking (or gelatinization) there is a risk of causing osmotic diarrhea in the animal fed with the feed in question. (Saad et al., 2014). The use of ingredients with lower digestibility directly impacts the fecal score. Ingredients such as soybean meal, widely used in standard or economical pet food manufacturing, contain 20% non-starch polysaccharides (NSP). Soluble PNAs can reduce the digestibility of nutrients and energy in the diet due to the increase in the viscosity of the gastrointestinal tract (GIT) and the reduction in food passage time, making it difficult for digestive enzymes to access the food bolus and interfering with diffusion and transport of nutrients, resulting in loose stools and large quantities. To minimize the adverse effects of ingredients with less digestibility, their use can be restricted to small inclusions. Otherwise, additives, such as enzymes or adsorbents, can be used. In the case of diets with raw materials rich in NSP and its influence on the fecal characteristics of dogs and cats, for example, the inclusion of a zeolite-type adsorbent additive adjusts the diet fecal score, since this additive, when passing inert through the GIT, adsorbs water and gases and reduces the elimination of ammonia, which improves the fecal characteristics and odors of animals. The animal's fecal score after consuming a feed plays a significant role in consumer satisfaction and can directly influence the repurchase decision. Thus, the digestibility and consistency of the fecal score reinforce consumer confidence in the product. If the food provides healthy and regular digestion, owners tend to associate this quality with the brand, thus strengthening customer loyalty.
Brand trust is crucial for repurchase, as consumers look for products that consistently meet expectations in such a competitive market.

By Ludmila Barbi T. Bomcompagni

04/12/2023

Countdown to Pet Food Conveyor Launch: Starting Up On Time and With Confidence

To move delicate pet food products or powders, most processors do extensive homework before purchasing a tubular drag cable conveyor to ensure that it meets their needs in terms of function and price. After the purchase, the conveyor must be expertly assembled and tested to ensure smooth production startup and continued performance. The challenge is that the typical third-party contractors installing various plant systems might need to become more familiar with specialized pet food conveyors and, thus, are more prone to make costly errors. A more prudent choice is using the OEM's team of experienced technicians. The OEM's experts have the advantage of designing the specialized conveyor and understanding its installation, operational requirements, and potential problem areas. 'If a tubular drag cable conveyor is installed incorrectly by a third party, it often needs to be completely pulled apart and rebuilt, which is costly and time-consuming. If the conveyor is run incorrectly, damage will occur, and components must be replaced. All this only delays startup,' says Terry Derby, Director of Parts and Field Service for Automated Handling Solutions (AHS). AHS is the service-focused subsidiary of Cablevey Conveyors, an Oskaloosa, Iowa-based conveyor manufacturer that has been designing, engineering, and servicing enclosed cable and disc tube conveyors for 50 years and is in more than 65 countries. As a solution, pet food processors seeking superior conveyor performance from the start rely on expert-supervised installation and commissioning to ensure they will be ready to run products on time, at the necessary volumes. Today, a tubular drag cable conveyor requires considerable expertise to install. These systems gently move material through a sealed tube using a coated, flexible, stainless-steel drag cable pulled through on a loop. Solid circular discs (flights) attach to the cable, pushing the product through the tube without air.  'This type of conveyor is uniquely engineered to transport delicate materials gently. The tubes form a continuous loop that must be carefully assembled for a tight fit to ensure no misalignment or gaps between sections. While the modular components lend great flexibility to system design, each component must act in concert with the rest for proper conveyor functionality,' explains Derby. After selecting and purchasing a conveyor, the pet food processor's next step is installing it, which often requires professional assistance. Reliability Starts with Supervised Installation Whether relying on internal staff members for installation or contracting the job to an outside team of millwrights or skilled pipefitters, supervised conveyor installation can ensure proper system installation. Getting expert assistance is still essential during installation, even with the manual that has detailed instructions and QR-code links to videos for each conveyor component. 'Supervised installation is important to ensure that your system is installed properly so you don't run into maintenance problems due to an improper install,' says Derby. Derby insists that 'supervised installs are probably the most important support service we offer.' This step is often neglected when a less experienced third party performs the installation, which can escalate costs. At this point, AHS is frequently asked to complete final preparations and correct any problems before production startup, a process known as commissioning.  'When a processor brings us to their facility after declining a supervised installation, we often have to work backward for a day or two to correct issues. Having us there for supervised installation eliminates the need for correction and any idle contractors waiting on us for the repair, so it pays for itself,' says Derby. In the case of AHS, the company's technicians have logged hundreds, if not thousands, of hours on-site in various manufacturing facilities worldwide. This singular focus gives them the knowledge and expertise to streamline the installation process and prevent issues that can lead to system inefficiencies, product loss, or complete system failure. As part of the supervised installation, skilled technicians ensure the correct positioning of the conveyor's hangers and the proper torque for couplings. The system is properly cleaned to remove any metal fragments or foreign contaminants introduced during installation. In addition, the technician confirms that all conveyor inlets are in place and that all discharges are functioning. Even seemingly minor gaps or misaligned areas in the conveyor tubing can become a severe issue. 'If gaps are in the conveyor's tubes, the discs will 'catch' when crossing the joint, causing excessive wear on the cable and motor. If not corrected, this could lead to premature failure, production downtime, and added repair and replacement costs,' says Derby. According to Derby, another common wear item in tubular drag cable conveyors is sweeps, areas where the tube changes direction. He explains that sweeps are where the cable is under the most significant tension and where the discs rub inside the tube. Since sweeps show the first signs of wear, proper installation can reduce the wear and significantly prolong tube and cable life, simplifying maintenance. 'With a supervised install, processors can ensure that their conveyor is assembled correctly to enable seamless startup, reliable production, optimal output, and greater longevity for the system and its parts. Our reputation is on the line to get it right from the start,' says Derby. In addition, a supervised installation includes a full report outlining actions to correct any issues found. Due to the attention to detail, a supervised installation also preserves the standard warranty for the system's components. Of course, operators also play a critical role in conveyor performance. For this reason, having experts onsite can be one of the best ways to train the operators and maintenance crew on properly running, cleaning, and maintaining the system.    Reliable Production Requires Expert Commissioning When the installation is complete, the next step is to schedule commissioning. The average commissioning visit for a single-system installation usually lasts an entire day.  The onsite commissioning process readies the conveyor for total production and identifies any immediately correctable issues to keep the startup on schedule. At this point, the system must be installed entirely, including all mechanical and electrical components. The conveyor material must also be ready for introduction to the system. This is where a botched installation by a third party can come to light without supervised installation by the OEM. 'We are often asked to 'fix' poor installations by third-party contractors. We have had to tear whole systems apart. This frequently requires a complete rebuild and replacement of damaged parts, which adds cost, creates downtime, and delays startup,' says Derby. In the case of AHS's commissioning service, the technician conducts an inspection using a camera that runs through the entire system layout to ensure that everything is correctly assembled and ready for testing. The technician then performs a test run of the product, from the inlet feed through the sweeps to the discharge outlet, and verifies that it flows at the desired speed. 'Tailoring the conveyor to the material conveyed can require adjustments to fine-tune the process. With the commissioning, the goal is to increase efficiency, production volume, and reliability,' says Derby. He adds that 'checking the system's health' also uncovers any issues that might arise, which technicians can address to prevent production downtime. He points out that commissioning also extends Cablevey's standard warranty. As a final step in the commissioning process, the technician issues a report for the processor that documents all findings from the full-system inspection. Completing conveyor installation, commissioning, and start-up is only the start of the OEM's and processor's relationship since the system's lifespan can be decades. In addition to traveling on-site for emergency service calls, the company offers an annual service visit to conduct a detailed system inspection and address any issues, identify worn parts, ensure predictive maintenance is being conducted, and provide any additional training needed. This complete system audit aims to extend the conveyor's lifespan and prevent unexpected downtime. 'Our mission is to provide conveying equipment and ensure it performs as required, with minimal downtime and maintenance. Once a pet food processor buys a system, they become part of our family. We will continue to support them every way we can, even as their needs evolve,' concludes Derby. By Del Williams is a technical writer based in Torrance, California. Source All Pet Food

27/11/2023

Mobile 'Smart Cart' Automates Food Conveyor CIP for Pet Food Manufacturers

To promote food safety and sanitary compliance, pet food manufacturers are increasingly seeking the ability to clean-in-place (CIP), an automated method of cleaning the interior surfaces of tubular drag conveyors without disassembly. Now, with the advent of mobile tools like an innovative 'smart cart' that quick-connects to any tubular conveyor and enables simple, customizable 'single button cleaning recipes,' CIP is becoming easier, faster, less labor-intensive, more repeatable, and almost fully automated. Tubular drag conveyor systems gently move product through a sealed, enclosed tube using a drag cable and circular discs pulled through on a loop, so they are ideal for delicate items. Designed to handle a variety of different forms and sizes, from kibble to seeds or pellets and nutrients, tubular conveyors maintain both quality and proper proportions. In a wet CIP process, the system is flooded with water, flushed, rinsed, cleansed, and thoroughly sanitized. Although the process is very effective, streamlining its automation and simplifying the process for all a facility's tubular drag conveyors has been a priority for leading innovators in the industry. 'The standard system required port hookups to water lines and installing piping. The processor also had to make decisions, such as which water temperatures to utilize, or whether to use a cleaning solvent - and the correct amount to add manually,' says John Adair, Engineering and Quality Director for Cablevey Conveyors, an Oskaloosa, Iowa-based conveyor manufacturer that has designed, engineered, and serviced enclosed cable and disc tube conveyors for 50 years, and is in more than 65 countries. To simplify the wet cleaning process, Adair and his engineering team at Cablevey have developed a small, mobile 'smart cart' with integrated water line hookups that a single technician can easily take to any tubular drag conveyor in a facility. The cart is specifically designed to be a fraction of the size of similar carts on the market to facilitate mobility. When the cart is in position and connected to water lines, the CIP process is automated and controlled by a programmable logic controller (PLC) that reduces the need for manual labor and virtually eliminates the risk of improper cleaning. 'Once it is set up, all you do is press a button, and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning,' says Adair. The smart cart is designed to store and utilize pre-programmed CIP recipes to flush various residual materials from the tubular drag cable conveyors in a facility before new production runs. The cleaning recipes enable even those with very little training to use the cart, which is helpful in today's tight labor market and allows the technician to move on to other tasks once the cleaning process begins. The use of easily executable recipes ensures a superior, repeatable clean that essentially 'error-proofs' the process. This is particularly important when the technician may be new or less familiar with the production equipment. 'Depending on the product conveyed, sometimes all you need is a wet rinse or a specific cleaning solvent. All that information is saved, so after the first cleaning, it can be automatically repeated. Just push a button to start the appropriate recipe, whether you have one conveyor running multiple products or dozens of conveyors running various products,' says Adair. To meet strict compliance standards, the smart cart also documents all critical CIP information, such as water volume and temperature, chemicals used, and cleaning time by date, in an easily retrievable data log. Since decreasing production downtime between conveyor cleanings is a priority for pet food manufacturers, Cablevey provides new capabilities with the cart that expedites the CIP process. Currently, the CIP process floods the tubular conveyor system but is not designed to clean the discs specifically. 'Operators would manually clean each disc and advance the system disc by disc when the discs had to be cleaned of particularly viscous substances,' says Adair.   Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning.   Now, as an option on the cart, a disc washer can be integrated with the conveyor turnaround to spray a pressurized cleansing solution on the discs. This helps to remove stickier substances that could remain after routine CIP cleaning. 'The disc washer sprays high-pressure water directly on the discs, so it acts like an automatic car wash. At the push of a button, the discs and cable are run through, and spray cleaned, which reduces CIP time and eliminates the need to manually clean the discs,' says Adair. To further reduce downtime, Cablevey also offers a new sanitary blower option. 'After the wet CIP process, a sanitary blower attachment on the smart cart can dry the discs and other parts of the system 75% faster than typical air drying,' says Adair. He points out that the faster the conveyor is cleaned and dried after a product change, the sooner it can be put back into service, which improves profitability. According to Adair, Cablevey's Mobile Smart Cart was already available since it was officially unveiled at Pack Expo, a premier packaging and processing show held at the Las Vegas Convention Center in September. The event featured full-scale setups of machinery in action. The company also offered traveling demo smart cars to customers in September for free so clients could test drive the units. Pet food manufacturers can now purchase the demonstration unit used in their facilities, with hands-on training available immediately. While the pet food manufacturing industry is aware that automated CIP can improve conveyor system production uptime, barriers to implementation have slowed adoption. Utilizing a mobile smart cart with integrated water hookups will help manufacturers easily implement CIP in tubular drag conveyors throughout their facilities: expediting conveyor cleaning, production changeover, and sanitary compliance. By: Del Williams - Technical writer based in Torrance - California Source: All Pet Food Magazine

29/08/2023

New German test facility allows processors to try solutions before they buy

These systems come as an investment, making it crucial for manufacturers to understand what they're buying before pulling out the company credit card. This is where OEM test facilities come into play, which offer processors the opportunity to try before they buy, often supported by the expertise of seasoned process engineers and salespeople who represent the supplier and its solutions. Testing, testing According to Emmanual Ricohermoso III, Ph.D., testing and facility manager at Automated Handling Solutions (AHS) Germany GmbH, parent company of Cablevey, testing equipment before making a purchase is a progressive approach that can optimize design and material selection for durability, efficiency and environmental impact. 'From the client's perspective, conducting product testing offers them the valuable opportunity to experience the device firsthand before making a purchase commitment,' Ricohermoso added. 'It allows them to assess the device's performance, functionalities and suitability for their specific needs without the obligation of buying it outright. Additionally, during the testing phase, clients can engage directly with our knowledgeable team, leveraging their technical expertise to address any questions or concerns they may have. 'This interactive experience fosters better communication and understanding between our team and the clients,' he added. 'Ultimately, seeing the device in action reinforces the clients' belief and confidence in its capabilities, validating the effectiveness of the solution being offered, or simply, 'to see is to believe.'' The company's 645-square-meter (6,942-square-foot) testing facility is centered around a test workshop equipped with product transfer systems from brands that fall under the AHS and Advanced Material Processing (AMP) umbrella, including Cablevey, Spiroflow, Kason and Marion. The test workshop itself accounts for 71% of the total space. According to Ricohermoso, the German test facility was designed to not only enable testing of conveyors and material transfer systems from point A to point B, but to also integrate relevant processing steps including bag conditioning, bulk bag discharging and filling, dewatering, sieving, mixing and drying. 'Additionally, the test facility boasts a cutting-edge, in-house laboratory dedicated to material characterization,' he noted. 'This enables our engineers to gain a deep understanding of the material properties, allowing them to design tailored solutions that meet the specific needs of our customers. The Friedrichsdorf test facility is now up and running and saw its first customer in early May 2023. Ben Ayrton, managing director and vice president of operations and supply chain for AHS and AMP in Europe, noted that the facility is now fully operational and offers more than 50 products for customer trials and testing across all four brands.  'We are immensely proud to have the most comprehensive testing facility in Continental Europe,' Ayrton said. 'Our expansion and future is exciting, as in addition we are looking forward to introducing a brand new 5,500 m square production facility in the UK in the first half of 2024.' The Friedrichsdorf facility will serve multiple AHS and AMP brands for testing, spare parts, European engineering and sales, as well as aftermarket spare parts and maintenance teams. Prioritizing positive client experiences Understanding why clients want to test or compare equipment performance is the No. 1 consideration when developing a test plan. For example, Ricohermoso said one of the main focuses for today's pet food processors is throughput. Once he has a better idea of a client's priorities, Ricohermoso requests a Material Safety Data Sheet (MSDS) to better understand the handing requirements and potential risks related to the product or material in question. He also asks for cleaning, process flow integration, and tolerance information to create a comprehensive test plan for the client. 'If the client's primary objective is to observe the operation without specific test requirements, I take the initiative to design the test plan myself,' Ricohermoso said. 'The clients are then given time to review the plan internally and communicate any concerns they may have. 'By following this streamlined process, we ensure that the test day runs smoothly, with clear communication and alignment between our team and the clients.' Leaning on OEM expertise Cablevey operates in more than 66 countries and has delivered its solutions for the food, pet food, coffee, powder, nut and frozen food industries for over 50 years. Such equipment includes enclosed cable and disc tube conveyors. 'Cablevey provides a gentle conveying solution, making it particularly suitable for products that are sensitive and have low tolerance for breakage,' Ricohermoso said. 'Its unique conveying method ensures that fragile products can be transported without compromising their integrity or quality.' At Cablevey's stateside test facility — which is located in Oskaloosa, Iowa — the company recently launched a 360-degree immersive experience enabling virtual visits in real time. A Zoom-meeting format developed during the COVID-19 pandemic now allows Cablevey to showcase test runs of its machinery in-person and online simultaneously, which provides convenience for those unable to travel or larger work groups, according to the company. Ricohermoso noted the company plans to add this capability to the German test facility over the next few months.  

07/11/2024

Comprehensive advice and suitable customer service packages: How STATEC BINDER: ensures the reliability and operation of your systems

Comprehensive advice and planning   STATEC BINDER supports its customers right from the planning phase. In addition to detailed advice and order clarification, the company also offers comprehensive and informative project management, where particular emphasis is placed on partnership-based
communication. This ensures that the selected machines are perfectly matched to the specific requirements of the customer, production and plant conditions. This process provides customers with perfect support right from the order placement stage and tailormade
systems from which they benefit in the long term.   Installation and commissioning   STATEC BINDER offers professional installation and commissioning of the systems. The trained team ensures that the machines can be put into operation quickly and smoothly so that production can start without delays. Close cooperation with the customer during this
phase is particularly important and ensures that all technical requirements are met and that the machines continue to work optimally in the future. This phase also includes training personnel on machine operation so that operators can use the machines efficiently and
safely. Dedicated training packages offer the opportunity to provide new employees with special training for the machine, even if the machine has already been in operation for some time.   Maintenance and spare part deliveries   Regular maintenance of machines is crucial to ensure their performance and minimize downtime. STATEC BINDER offers preventive maintenance programs that are individually tailored to the customer's needs. Special service appointments by experienced technicians
ensure that the machine can work at the best possible output. Among other things, wear parts can be replaced as a preventative measure. These programs help to identify and rectify potential problems at an early stage before major malfunctions occur. In addition, STATEC BINDER guarantees a rapid supply of spare parts to ensure machine availability at all times.   Remote maintenance and technical support   STATEC BINDER also offers comprehensive technical support that responds quickly and easily to customers' needs. The company's technicians can access the machines directly via remote maintenance systems to diagnose faults and rectify problems immediately. This service minimizes downtime and ensures that production processes are disrupted as little as possible. If there is a fault or problem that needs to be rectified directly on the machine itself, STATEC BINDER also offers to have a service technician on site as quickly as possible to help customers. This is a customer service program that many comparable companies do not offer and of which STATEC BINDER is particularly proud. In this way, the company sets itself the goal of achieving the best possible customer satisfaction.   Modernization and retrofitting   Even after years of operation, STATEC BINDER offers options for modernizing and retrofitting the systems so that the control system and electronics remain state-of-the-art.
This can be done, for example, by integrating new technologies or adapting to changes in standard parts. This ensures that the machines remain competitive and state-of-the-art in the long term. This also has the advantage that common standard parts, such as spare or wear parts, can be purchased cost-effectively.   Conclusion   With its comprehensive customer service packages, STATEC BINDER ensures that its customers' investments are optimally protected. From the initial consultation and installation through to maintenance and modernization - STATEC BINDER supports its
customers throughout the entire life cycle of their machines and ensures that they always work efficiently and reliably.   Source: Statec Binder

04/09/2024

The STATEC BINDER customer service

Our comprehensive, worldwide customer service includes numerous services, such as inspections, detailed customer trainings on site, the storage of spare and wear parts close to the customer and extensive maintenance by our service technicians.   The 1 - 6 - 11 service program enables customer advice and support after the delivery of a STATEC BINDER system with the highest level of expertise. The program allows the machines to be optimally adapted to the individual needs of the customer and enables our technicians to answer project-related questions in person.   1 - One month after commissioning   The machines are installed by our technicians together with the customer, the production capacity is tested, and parameter checks are carried out. In addition, the future machine operators receive extensive training.   6 - Six months after commissioning   The customer should already be confident and familiar with its system. The focus lies on fine-tuning the machine, whereby a further visit, parameter checks, refresher trainings and visual inspections are carried out. Further customer training takes place if required.   11 - Eleven months after commissioning   Our service technicians visit the customer one more time and inspect the machine. The technicians make recommendations for a better use of the system in the future, in order to complete the fine-tuning process. Finally, an individual maintenance plan is drawn up for the respective system to ensure smooth cooperation in the future.   In addition to the comprehensive service program, our customer service is also characterized by the wide range of spare and wear parts. Required spare parts can be ordered and shipped globally and easily. Our customers also benefit from our Remote Maintenance System. With this innovative technology, problems that cannot be solved by customers themselves can be identified from our company located in Austria. Beyond that, the further procedure can also be defined remotely.   In addition, after the delivery of the machine, our customers get largely informed about the optimization and modernization of their systems by our service team. The focus lies on fine-tuning the machines with various modernization measures, such as new standards or updates. In this way, we can continue to help ensure that the high-quality systems perform reliably for many decades to come.   By: STATEC BINDER   Source: All Pet Food Magazine

08/05/2024

Siegwerk’s new coatings enable recyclable monomaterial pet food packaging

Printing ink and coatings leader Siegwerk has announced a breakthrough in sustainable pet food packaging. Partnering with printing machine manufacturer Windmöller & Hölscher and bag-making and machine producer B&B, Siegwerk has developed a fully recyclable monomaterial pouch for dry pet food using its CIRKIT functional coatings. This innovation addresses increasing pressure from EU regulations on packaging circularity.   'New approaches are needed to meet the upcoming regulatory requirements for circular packaging,' said Belal Habib, head of Brand Owner Collaboration at Siegwerk. 'The challenge is to find a recyclable design that also meets the respective performance requirements of the packaging.'   Pet food packaging needs to be food-safe and have specific barrier properties such as grease resistance, in order to maintain freshness and structural integrity. Traditionally, these requirements meant complex, non-recyclable multimaterial structures with metallised layers.   'The problem: they are not recyclable,' added Habib. 'This is where innovative barrier coatings applied in thin layers and inline with regular printing inks can help to switch from an incompatible multimaterial structure to a fully recyclable monomaterial solution in the sense of a circular economy.'   The solution utilises two CIRKIT coatings: CIRKIT GreaseBar: An inline-printable grease barrier coating. CIRKIT HeatGuard: A coating that enhances sealing efficiency and heat resistance on film surfaces, also inline-printable.   These coatings, combined with full polyurethane inks suitable for mechanical recycling, enable the mono-polyethylene bag to achieve the same performance as traditional multimaterial structures while being fully recyclable. Importantly, the inks and coatings are solvent-based, deinkable, and inline-printable without sacrificing print quality.   'Together, we have succeeded in developing an innovation that is circular, delivers on performance and maintains current process efficiencies due to inline and high-speed conversion,' said Habib. 'This shows that, by joining forces, we are in a position to make recyclable monoplastic packaging a reality and thus counter the still wide presence of multimaterial laminated structures with future-oriented flexible packaging solutions made for circularity.'   Siegwerk's expertise spans the entire packaging life cycle, from raw material selection to recycling. This allows it to partner with companies to redesign packaging structures for sustainability according to current guidelines.   Source: Packaging Gateway.

14/06/2023

What Nutrients are Essential for My Pet?

 Here's a breakdown of all the essential nutrients according to the  Association of American Feed Control Officials (AAFCO) that are required for foods to be called complete and balanced for adult and growing cats and dogs. Included are also links to other blog posts that describe some of these nutrients and why they're essential. Protein and Amino Acids While the amount may differ between dogs and cats, and between adults and seniors, all pets have a minimum requirement for protein to make muscle in the body and help in many important body functions. Amino acids are the building blocks of protein and there are approximately a dozen essential amino acids in addition to a minimum of overall protein that all pets need: Arginine Histidine Isoleucine Leucine Lysine Methionine Cystine Phenylalanine Threonine Tryptophan Valine Taurine (cats)
  Fats and Fatty Acids All pets have a minimum amount of total fat that they need in their diet and there are also some specific types of fatty acids that are also required for different lifestages. Overall fats and specific types of fatty acids help your pet maintain a healthy skin/coat, regulate inflammation, and aid in development in growing pets. Linoleic Acid Arachidonic Acid (cats) Alpha-Linoleic Acid (growth) EPA + DHA (growth)
  Minerals  Minerals, some of which are also called electrolytes, are critical to keeping fluid balance, growing and maintaining bones, and helping to regulate many processes running in a pet's body, such as movement of muscles. The amounts required can vary between growing and adult animals, and there is also a required ratio of certain minerals such as calcium and phosphorus for optimal health, especially for growing large breed puppies. Calcium Phosphorus Potassium Sodium Chloride Magnesium Iron Copper Manganese Zinc Iodine Selenium
  Vitamins  Cats and dogs require many of the same vitamins as we do (except for Vitamin C, which they can make themselves!), but the amounts can be very different. One example is Vitamin D, where dogs need less than 1/10th the amount that humans do, so we have to be very careful about using human products (or any supplements for that matter!) in pets to avoid toxic amounts of vitamin D. Vitamins perform many functions in the body from supporting the immune system to breaking down food for energy, and are either water soluble (the B vitamins) or fat soluble (vitamins A, D, E and K). The essential vitamins for dogs and cats are listed below with common alternate names that you may see on your pet food ingredient lists. Vitamin A (retinol) Vitamin D (cholecalciferol) Vitamin E (tocopherol) Vitamin K (phylloguinone, cats) Thiamine (Vitamin B1) Riboflavin (Vitamin B2) Niacin (Vitamin B3) Pantothenic Acid (Vitamin B5) Pyridoxine (Vitamin B6) Folic Acid/Folate (Vitamin B9) Vitamin B12 (Cobalamin) Choline
   Where Can I Go To Learn More?  If you'd like to learn more about the exact amounts required of these nutrients in different lifestages and species, booklets are also available online from the National Resource Council with more details on each of these essential nutrients for dogs and cats. How Do I Know My Pet Is Getting All These Nutrients? Foods that have AAFCO nutritional adequacy statements that state they are complete and balanced have to include all these essential nutrients and stay between the minimum requirements and any maximums. Providing extra through supplements may actually harm your pet because you may unknowingly be providing a toxic amount of some nutrients that have narrow safety ranges! We recommend only giving supplements with any of these essential nutrients when recommended specifically by your veterinarian. by Deborah E. Linder, DVM, MS, DACVIM (Nutrition)

04/08/2022

Darling Ingredients Inc. Completes Acquisition of Brazil's Largest Independent Rendering Company, FASA Group

The company first announced the acquisition in May 2022 for a purchase price of approximately R$2.8 billion Brazilian Real in cash ($542.6 million USD at today's exchange rate), plus or minus various closing adjustments and a contingent payment based on future earnings growth. As part of the transaction, Darling Ingredients has acquired 14 plants that process more than 1.3 million metric tons annually, with an additional two plants under construction. "Brazil will play a big role in feeding a growing world population, which makes it a premier location to grow our specialty ingredients business," Randall C. Stuewe, Chairman and Chief Executive Officer, Darling Ingredients. "FASA is a well-run business, will be immediately accretive and further de-risks the supply chain by providing an additional source of non-food based, low-carbon waste fats to be used in the production of renewable diesel and sustainable aviation fuel." About Darling Darling Ingredients Inc. (NYSE: DAR) is the largest publicly traded company turning edible by-products and food waste into sustainable products and a leading producer of renewable energy. Recognized as a sustainability leader, the company operates 250 plants in 17 countries and repurposes nearly 15% of the world's meat industry waste streams into value-added products, such as green energy, renewable diesel, collagen, fertilizer, animal proteins and meals and pet food ingredients. To learn more, visit darlingii.com. Follow us on LinkedIn. Contact: Suann Guthrie
VP, Investor Relations, Sustainability & Communications
(469) 214-8202, [email protected]

17/02/2022

Trace minerals in pet food: what are their benefits and challenges?

However, there are conflicting positions! In this article we analyze the types of trace minerals, the different voices, advantages and disadvantages of incorporating this ingredient into pet food recipes. Pet owners, and especially millennials, are increasingly interested in providing the best nutrition, care and quality of life for their pets. In this sense, trace elements such as zinc, copper, iron and manganese are an essential part of this formula for well-being, since they play a key role in cellular functions, oxygen exchange and other bodily processes.   What are trace elements or trace minerals? Trace minerals are elements that are required in very small amounts to achieve a balanced diet, but which have a wide range of benefits for the proper functioning of various systems such as the immune system, musculoskeletal, skin and coat health, for example. Some of them are zinc, copper, iron and manganese. In the animal world, it must also be taken into account that the trace elements necessary for dogs and cats are not the same.   When we talk about the incorporation of these components into a pet food formula, 2 aspects should be taken into account: • The shape of the mineral offered. • The amount provided. These data significantly influence the bioavailability of the mineral in the animal's body.   Forms of the minerals offered Inorganic They are generally found in the form of sulfates or oxides. They are relatively soluble. Since many reactions that occur when ionized make them unavailable, inorganic trace minerals are often inefficient and must be supplied in greater amounts. As they come from extracted sources, safety and traceability must be part of the quality assurance process to avoid the inclusion of heavy metals which, if present in a diet, can be harmful to health. Organic These can be divided into complexes and chelates: Complexes They are compounds that help keep the mineral stable or non-reactive and available for absorption. Chelates These have more bonds than complexes, which improves stability while preserving their availability to be absorbed if necessary. This increases the likelihood that the mineral will reach the small intestine in a way that it can be absorbed.   Trace minerals, an element of interest (and controversy) Trace elements are a component that is equally interesting and confusing in the pet food industry. Historically, pet food formulas have relied on extracted or inorganic minerals to reach nutrient levels recommended by different associations, such as the AAFCO. What happens, as we previously discussed, is that inorganic minerals are difficult to absorb, which is why additional amounts used to be added. Voices against this practice claim that this approach does not necessarily meet the real needs of pets, especially in the stages of infancy, pregnancy, or old age.   Seeking to transition to organic trace elements The truth is that organic trace minerals are the most natural and the best option for pets. Opting for this option in food formulas facilitates the availability and absorption of its nutrients. However, the use of inorganic minerals has become widespread throughout the food industry (and not only for pets), which, although they are in common use, are often ineffective. Organic minerals have high stability, so they work better, they resist much more in the digestive tract, and as a result, the animal's body can absorb what it needs. Minerals are essential, but if they are ingested in excess, they can cause toxicity.   Why are inorganic trace minerals poor in absorption? The structure of the inorganic mineral makes it interact with other components during the digestion process. As a result, it forms an indigestible complex that eventually ends up outside the body without being absorbed. This is equivalent to poor bioavailability because, even though the food has trace minerals, they cannot be used by the body. The form in which the trace mineral is present can influence the absorption of other nutrients in the intestine, such as: Impact on the stability of vitamins The oxidation of vitamins, such as vitamin E, can lead to a reduced vitamin function and, the cause can be the oxidation of fats by the action of trace elements. Compromised antioxidant function Research has confirmed that commonly used antioxidants can be compromised by inorganic minerals. In cases where the mineral bond is weak, there is a significant negative impact on antioxidant activity. However, and despite the possible complications of the use of trace elements, various studies insist on verifying the great benefits of their use and incorporation in pet food formulas. The latest published study, which was completed in 2020, lasted 12 weeks and included 46 older dogs between the ages of 7 and 14 with an average age of 9.8 years. It looked at skin and coat health, hair growth, activity levels, weight, and body condition. They were observed, after a period of feeding them with formulas containing organic trace minerals, an improvement in all the aspects mentioned above. Summarizing we can say that today's pets are part of the family, and thanks to the relevance they have gained over the years, the industry has invested more and more resources in improving their quality of life. In this sense, food has become a priority factor for those owners who seek to provide their four-legged friends with the best on the market. With regard to today's topic, the responsibility of producers is to keep trace minerals as available as possible for their proper absorption, and preferably to use them in an organic format, in order to ensure successful nutrition and avoid any risk of intoxication. Definitely, continuing to work on optimizing nutrition by trace elements will lead to healthier pets with stronger and longer-lasting immune, musculoskeletal and gastrointestinal systems.   By: All Pet Food

By Luciana Chippano