10/09/2024

Innovating together: A new development for the premix pet food industry

The customer's choice of the CS-WP solution   An American-based customer of KSE, operating in the premix industry, selected the CS-WP solution due to an urgent need to optimize space utilization in their production facility. This innovative solution enabled them to save significant vertical space, with reductions of 4 to 5 meters compared to a conventional weighing system. Additionally, the CS-WP system offers direct separation of contaminants for all raw materials, ensuring the entire facility remains free from contamination.   Another customer in Spain, a leading manufacturer in the food additive industry, has also expressed interest in the CS-WP solution because of their stringent contamination control requirements. The CS-WP system allows macro ingredients to be safely transported in dedicated containers, ensuring clean and flexible distribution to three separate mixing lines.   Exploration of market-based alternatives   The customer explored two alternative solutions. Initially, a traditional pneumatic conveying system was considered but dismissed due to hygiene issues and excessive energy consumption. The second option involved a container concept relying on AGVs (Automated Guided Vehicle). Ultimately, KSE's CS-WP concept emerged as the most fitting and seamlessly integrable solution, enabling the maintenance of the desired compact building height.   Future expansion and developments   The client positions the CS-WP project as the ''Next Generation Plant'', hinting at the possibility of establishing future plants based on the same concept. This marks the inaugural joint project for the Spanish customer and KSE, with aspirations to extend this concept to other facilities, thereby assuming a pioneering role in the Spanish food additive industry.   A breakthrough solution   The CS-WP emerged as a groundbreaking weighing solution within the ACT (Automatic Container Transfer) framework, renowned for its internal transport capabilities. Manufacturers are seeking space-saving solutions in their plants while aiming to achieve minimal contamination by dispensing products directly into containers. Tailored to accommodate a wide dosing range, this solution stands out for its versatility.   Intensive development process   The concept promptly resonated with our customers' needs and industry demands, particularly in sectors like premix and pet food. The development process of the CS-WP entailed tackling several design challenges, such as achieving optimal balance in the setup. With dimensions of approximately 1.5 meters x 1.5 meters and a height of 5 to 6 meters, this resulted in a column four times as tall as it is wide. This configuration posed potential tipping hazards, especially when the system was in motion while carrying weight at the top. To prevent this, rollover safeguards were implemented, and extensive testing was performed.   Another crucial aspect involved a meticulous examination of the system's extraction process. Customers typically invest in an ACT system to maintain a pristine working environment with minimal contamination. However, if dust escapes through open joints during each movement, this objective is compromised. Moreover, the extraction process must not interfere with the weighing signal during the dosing process, ensuring that accuracy is not compromised.   Following extensive consultation and collaboration with suppliers, multiple concepts were devised and executed by the mechanical, electrical, and software teams. Presently, two variants are available: one where dust from the filters returns with the product, minimizing contamination but ensuring all product accompanies it through processing, and another where dust extraction directs waste to a remote unloading point, eliminating contamination but resulting in waste. The selection between these variants depends on the customer's specific needs and requirements.   The operational phase   During the implementation phase of industrial solutions, addressing technical challenges is only part of the equation; understanding real-world usage is equally vital. Hence, KSE engages its service department from the beginning of a project to ensure that aspects, such as cleaning positions, accessibility, and installation safety are meticulously accounted for. This approach establishes a robust groundwork for a successful project, enhancing both efficiency and safety.   By: KSE Process Technology   Source: All Pet Food Magazine

29/08/2024

Great News: Josera Integrates KSE’s Cutting-Edge ALFRA Technology

We are pleased to share the installation of several advanced ALFRA machines at the Josera petfood factory, a member of the ERBACHER the food family group. In addition to our renowned ALFRA dosing and weighing systems and a movable bulk mixer for finished products, the scope includes our Automatic Contrainer Transfer (ACT) system.   Our ACT systems fit perfectly with Josera's commitment to innovation, quality and sustainability. They further streamline their internal transfer processes, increase efficiency and precision in their operations, and maintain contamination-free processes. To ensure seamless integration and optimum performance, in addition to supervision, commissioning, training is provided by one of our own Bartosz Piechota who is on site on a regular basis.   This project is being carried out with industry partners H. Wolking Mühlen- und Maschinenbau GmbH & Co. KG and Intermont construction to achieve the desired plant for Josera. Together, we're driving innovation, quality and sustainability in the animal nutrition and pet food industries, and our shared commitment to common values ensures precision, efficiency and environmentally friendly practices.   We are excited about the future and the opportunities that this new plant will bring Josera. The successful integration of KSE Group's advanced machinery is a testament to the strength of our partnership and our shared dedication to excellence. As construction continues, we look forward to providing further updates and sharing our progress with you.   Follow us HERE, for more detailed information about the individual machines and solutions implemented in this project and how they might benefit you.
 
Source: KSE Process Technology

17/03/2023

KSE ALFRA Equipments: The perfect fit for every plant

A high precision dosing and weighing system is crucial to produce quality products. KSE's ALFRA equipment has over 90 years of experience in food and related industries, ensuring optimum production flexibility in your plant while maintaining high consistency of quality and safety.
These equipments incorporate solutions to dose both macro and micro components for ingredients with different densities and flow characteristics.
Raw material dosing: Precise component measurements
The quality of animal feed essentially depends on the precision of dosage and weighing of the components of the formulation. ALFRA equipment is designed to measure each component with maximum precision.
Micro-component dosing: The most precise measurement of the smallest components With ALFRA equipment, the smallest amounts of components are measured with extreme precision to ensure that micro-dosing and weighing are no longer the bottleneck in the factory. Automating the micro-dispensing process eliminates the time-consuming (and error-prone) task of manual dispensing, ultimately improving quality consistency, process control, and health and safety performance.
  We invite you to learn about ALFRA equipment for micro-dosing:   ALFRA BDS: The ALFRA Box Dosing System is a modular and scaleable platform that is designed to completely automate the preparation of micro ingredients for animal feed production in boxes.   ALFRA FCCDxy: The FCCD safely doses rarely used ingredients that can spoil if they remain in the silo for too long. It uses unique exchangeable containers with dosing slides, giving efficient and contamination-free dosing of even small quantities of materials. Ingredients from up to 24 containers can be combined automatically.   ALFRA FCDxy: Combining high throughput with outstanding accuracy, the ALFRA FCDxy features our unique dosing slide, which ensures that dosing and weighing is no longer a factory bottleneck. Uniquely, it eliminates labor-intensive and error-prone hand dosing – and the alternative of a separate machine for small amounts – by handling from 50 gram right up to 100 kg in a single machine.   ALFRA KCD: is designed for dosing and weighing dry powders, granulates and pellets. The dosing and weighing system combines high throughput with excellent accuracy.     KSE was founded in 1973 as a small electrical installation company in the agricultural sector. Over the years, it has specialized in dosing and weighing systems and intelligent automation software for the feed industry. They focus on continuous innovation, passed down from generation to generation. This sector is its core market. Personal contact, excellent service and a passion for the powder and granules processing sector are the keys that have allowed them to grow from being a small company to an international company with activities all over the world. LEARN MORE about their equipment, services and solutions.

By: All Pet Food

04/11/2024

Zoomark just keeps growing

Zoomark is ready to confirm its standing as one of the world's leading pet industry events. The 21st edition will be on from 5th to 7th May 2025 in BolognaFiere. Though there are still several months to go, 80% of stands have already been booked, and registrations are still coming in from all over the world.   "The anticipation is already building for our forthcoming event: people in the industry are greatly looking forward to taking part in the show, having an opportunity to gather and look to the future together," commented Pascale Sonvico, Zoomark's Show Office and Sales Manager. "Indeed, after adding hall 28, dedicated to the supply-chain companies, we have just announced another new hall, hall 19. Ideally located to integrate seamlessly into our layout, hall 19 is near of the main entrances of BolognaFiere, Piazza Costituzione." In total Zoomark 2025 will thus occupy nine halls and cover an area of 78,000 square metres.   Thematic paths   Bigger and more functional too: Zoomark's new layout has in fact been designed to help exhibitors and visitors alike get the most out of the event, with a more engaging, efficient floor plan that will enhance the show experience for all the industry professionals coming to Bologna, as explained by Luisa Bersanetti, Exhibition Manager of Zoomark: "One of the new ideas we are working on for the forthcoming event is creating specific pathways dedicated to the most interesting market trends, such as sustainability, quality and innovation, designed to optimise and streamline the visitor's experience and ensure that exhibitors in all halls are guaranteed a steady flow of traffic.   At the same time, we intend for these themed routes to be a precious resource for those looking for new opportunities and ideas to make their business stand out: they will guide retailers, buyers, distributors and importers to the companies and products on show. We believe that this approach, and the revamped layout, will help further optimise the flow of visitors and contribute to the event's success."   The special areas   The 2025 edition of Zoomark features five special themed areas, designed to anticipate new trends and innovations in the pet industry, with the aim of boosting and facilitating business.   One of the new areas is Next 5.0, devoted to pet-tech, a rapidly growing segment which places technology and innovation in the service of pets' well-being. This area will host both start-ups and established firms, ready to present the most advanced solutions for pet health and safety.   Two very popular features will also be returning. The first is Pet Vision, dedicated exclusively to products and services launched in the months before the event, and the latest trends in the sector (the 2023 show presented more than 500 innovative ideas), accompanied by a competition to reward the best product innovations.   Another crowd-pleaser is Aqua Project, showcasing the aquarium and terrarium industry, which will host not only a display area but also training and educational sessions for specialised retailers. The two brand-new launches of 2025 are Factory, an area completely dedicated to the supply-chain, and Atelier, which will host the very top of the range in pet wellness and comfort.   Zoomark is not only going to be bigger, but also more content-rich, thanks to a format that is much appreciated by the industry. "We have launched our series of webinars focused on key issues regarding the market, which will be running till May 2025, and we are currently working on the events that will take place during the show and fleshing out new projects that will add value to the user experience, making Zoomark not just the leading meeting place for the industry, but also a platform for discussion, development and innovation" – added Pascale Sonvico – "We are ready to offer an even more inviting, engaging environment, where it will be possible to explore the latest trends, find inspiration and develop your business".   Buyers from all over the world expected   One of the key assets of a successful trade show is undoubtedly the attendance of major buyers. Zoomark has boosted its International Buyers Program, adding new activities designed to "guarantee the presence of a growing number of selected top buyers from the main and emerging markets, thus helping connect supply and demand", explained Bersanetti.   The programme includes the addition of dedicated services to encourage direct interaction between buyers and exhibitors. Thanks to our B2Match matchmaking platform, buyers and companies will be able to prepare for the show in advance, and plan and manage their personal schedule of meetings.   Our partnership with the offices of the Italian Trade Agency in key pet industry markets will bring more international buyers to Bologna. At Zoomark 2025, delegations of buyers, retailers and distributors from the main markets will be primed to meet exhibitors to work on distribution proposals and solutions.   Bersanetti concluded: "We have arranged special welcome and hospitality packages in Bologna during the event. The focal point for all the activities planned for buyers will naturally be the VIP & Buyers Lounge, a meeting place and networking hub that has always been much appreciated."   Zoomark 2025 is already shaping up to be a great success: the place to be to tap into the buzz and the innovative, dynamic outlook of the pet industry.   ABOUT US Zoomark is the b2b trade show for pet food and pet care, on in BolognaFiere from 5th to 7th May 2025. For 21 editions it has been an international meeting point between pet industry manufacturers and distributors: the ideal place to build new relationships, keep up to date with key developments, and connect with global players looking for new partners and business opportunities.   Source: Zoomark

30/10/2024

Analysis: Diving into Spanish pet parents’ generational gap

With 49% of Spanish households owning a pet, the country is one of the largest markets in Europe. According to the European Pet Food Industry Federation (FEDIAF), its dog population is just below that of Germany and the UK.   The importance of pets in Spaniards' lives can be seen in the fact that most have owned a pet at some point. A study by the Spanish Association of Distributors of Pet Products (AEDPAC) shows that only 22% of those who have pets are first-timers.   However, age reveals differing attitudes toward pets regarding feeding habits, expenses and even holidays.   Feeding and spending differences   The study analyzes pet parents by generation and highlights differences in purchasing behaviors. The youngest generation (18 to 30 years old) is the most likely to spend over €100 ($108.74) on pet food. Whether they own a cat or a dog also plays a role.   Overall, pet parents 30 and younger are the biggest spenders on both their dogs and cats. On average, they shell out €74.70 ($81.23) per month per dog, with pet parents aged 31–45 spending €61 ($66.33) monthly. Interestingly, those aged 18-30 also have the highest proportion of pet parents forking out over €100 ($108.74) per month on dog food (16.8%).     When it comes to spending, pet parents over 55 are the generation with the deepest pockets for cat food. In fact, over 1 in 10 (11.3%) spend over €100 ($108.74) on cat food—the highest among all generations. A generation of contrasts, this is also the most frugal, with nearly 3 out of 10 spending less than €20 ($21.75) per month on their felines.   In terms of overall monthly expenditure, Spanish pet parents aged 18-30 rank the highest in their monthly cat food spending, with an average of €67.70 ($73.62). They are also the generation that spends the most (25%) in the €76–€100 ($82.64–$108.74) bracket for cat food.     Regarding the type of food, dog parents are most likely to change the diet they currently feed their pets, with 12% planning to do so this year. By age group, the youngest generation has the highest proportion of owners considering a diet switch this year (24%).   The proportion for cat owners is far lower—only 4% plan to switch their dogs' food this year. Among these, 15% of pet parents aged 46–55 are most likely to do so.   Pet ownership information   So, where do pet parents get their information from? While vets are among the most trusted professionals (69%), they are particularly trusted by the older generation of 55+ (77%). Pet shops come second, with 42% of pet parents making use of them.   Unsurprisingly, social media (23%), TV shows (16%) and apps (18%) are more popular with those under 30. This group and those aged 31–45 (16%) also use online forums.   Work and holidays   There is no doubt that all pet parents love their cats and dogs. However, there is a generational gap regarding taking pets to work.   While 60% of the pet parents aged less than 30 would like to take their furry friends to work, the proportion drops to 33% in the 46 to 55-year-old group, the lowest among all age groups. Conversely, both this group and those 55 and above wouldn't like it at all (35% and 29% respectively).   A similar division can be seen when it comes to holidays. The over 55s are least likely to take pets traveling with them—36% don't take their pets on holidays—whereas this number drops to 21% among the younger generation. This group also values pet-friendly hotels the most (48%).   Although almost two-thirds (65%) of pet parents have never considered hiring a trainer, this number is higher among pet parents of more than 55 years old (73.8%) who have never engaged with one.   In contrast, the younger generations are the most likely to have thought about it (31% for both generations up to 45 years old), but those 30 and younger have the highest proportion of owners who have actually hired one (15%).   Source: GlobalPETS

21/10/2024

Pet Fair South East Asia Welcomes the Latin American Pet Industry to Bangkok

As of October 11, visitor pre-registrations have already been received from industry professionals in 79 countries. Free visitor registration remains open for two more weeks at www.petfair-sea.com.   With its B2B focus, Pet Fair South East Asia serves as a global hub for partnerships in distribution, retail, and sourcing, reaching far beyond the ASEAN region. This year, the exhibition will span more than 20,000 square meters, featuring a wide array of exhibitors representing the entire pet industry value chain.   An impressive 75% of exhibiting companies are international, with the remaining 25% based locally, making this one of the most internationally diverse exhibitions within the pet industry's annual show calendar.   Beyond the dynamic exhibition floor, attendees can look forward to a packed conference program, with over 30 sessions addressing key trends and topics in the global pet industry.   Pre-registered visitors can attend the show free of charge, while those registering on-site will be subject to a fee of $10 USD.   For further details, including the full exhibitor list, conference program, and visitor pre-registration, visit: www.petfairsea.com.   Source: Pet Fair South East Asia

11/07/2023

Nutritional needs of cats and dogs

Pet food can be complete or complementary. Complete pet food is nutritionally complete: providing all the nutrients in the amounts and proportions your pet needs. Complementary pet food (e.g. treats) is designed to be only a part of the diet and it won't meet the nutritional requirements when fed alone. Pet food manufacturers have developed the nutritional expertise to ensure pet food contains the right ingredients in the right amounts to supply the needed nutrients. They often work together with independent nutrition scientists or follow guidelines which have been developed by a group of scientists working together. The broadening knowledge of pet nutrition and food technology has transformed the pet food industry remarkably over the years. It is now widely recognised by the veterinary profession and other stakeholders that improved nutrition is an important factor which helps pets to live longer, healthier lives. Besides water there are 5 key nutrients: Proteins Carbohydrates Fats Vitamins Minerals
The first 3 provide the energy your pet needs for e.g. growth, digestion, temperature regulation and of course activity. Proteins Proteins are made up of amino acids. There are hundreds of different amino acids, but a number of these are required for dogs and cats. Pets can produce some amino acids themselves; those are the so-called non-essential amino acids which do not need to be present in the diet. Others are essential and need to be part of the pet food: for dogs there are 10 essential amino acids, for cats there are 11. Proteins are the building blocks of organs, muscles, bones, blood, immune system and hair and nails. Proteins in pet food can come from various different ingredients, both from animal and vegetable origin like poultry, beef, pork, fish, eggs, corn, rice, peas or soybeans. It's important that the pet eats the right amount of proteins and that the protein can be easily digested and absorbed, which is influenced by the source of the protein and the processing of the food. In prepared pet food, manufacturers generally select a variety of ingredients to provide the required amount and type of proteins/amino acids. Excess proteins which are consumed by the pet are not stored in the body and also not used to make even more muscle tissue. Feeding extra protein in excess of the amount that your pet requires provides no health benefit to your pet. Carbohydrates Carbohydrates are used by the body to provide immediate energy for activities and are stored in the liver and muscle as glycogen. Energy use is needed for various body functions like metabolism and the function of the brain and nervous system. There exists no minimum level of carbohydrates which needs to be in pet food, but carbohydrates provide a concentrated source of dietary energy and dietary fibre. There are two types: digestible carbohydrates (starches and sugars) which provide energy and indigestible carbohydrates (fibre) which are important for stool quality and gut motility. Fibres can help in weight management because they are low in calories and help provide the feeling of satiety. The ingredients providing carbohydrates are mainly plant ingredients like corn, barley, peas, rice, wheat and potatoes. Dietary fibre sources include for instance dried beet pulp, wheat bran or soybean hulls. Many sources of carbohydrates also provide other nutrients like protein, fat or vitamins. Because of the manufacturing process of grinding and cooking the carbohydrates become easily digestible. A genetic change in the ancestors of our modern dogs (compared with wolves) allowing them to thrive on a diet rich in starch was a crucial step in their early domestication. Also cats can utilise glucose from digesting starch in their diet. A key exception is the pet's ability to digest lactose (milk sugar) because they have lower levels of the enzyme lactase required to split the lactose into individual sugars. Dietary fat Fats in pet food are a source of essential fatty acids which are needed to make certain hormones and maintain the cell membranes. Certain vitamins (A, D, E and K) can only be absorbed, stored and transported by fat. Dietary fats improve palatability and add texture for greater enjoyment of the food. And of course, fats are a great source of energy because they provide about 2 ½ times the level of energy that proteins or carbohydrates can provide. So especially for active animals fats are important, while at the same time we need to be careful with the fat intake for many indoor pets where controlling fat intake helps them not become overweight or obese. Fats in pet food come from animal and vegetable sources. Two key fatty acid families are the omega-3 and omega-6 (or n-3 and n-6) families. Omega-3 fatty acids are needed for cell membranes and reduces inflammation. Good sources of omega-3 fatty acids are fish, shellfish and flaxseed. Omega-6 fatty acids are important to aid in the process of repairing tissue and are found in vegetable oils. Minerals & Vitamins The major or macro minerals needed in the body are calcium, phosphorus, potassium, sodium, chloride and magnesium. The amounts needed of the trace elements are much smaller and these include for instance iron, copper and selenium. Vitamins are nutrients needed in very small amounts, but they enable many functions in the body. Dogs and cats cannot make all the vitamins they need; so these must be supplied by the food. Minerals and vitamins are partly provided by the ingredients which deliver the major nutrients of protein, carbohydrates and fat and the other minerals and vitamins are added to the recipe. by FEDIAF 

09/06/2023

How important is choline for cats

Choline is a vitamin-like component that plays an important role in liver health and nerve transmission, and thereby also cognitive function and muscle function in cats. As said above, cats produce some choline naturally, but due to its importance, pet food brands are advised to add this nutrient into the food. Krill – a natural source of phosphatidylcholine Choline is available in various forms, choline chloride, lecithin, or choline bitartrate. The commonly used one is choline chloride which is 12 times less bioavailable than the choline found in krill (phosphatidylcholine) Krill meal is made from Antarctic krill (Euphausia Superba), which is a crustacean related to shrimp. The choline found in krill is all-natural and in form of phosphatidylcholine. Krill is also rich in phospholipid omega-3s, marine proteins, and astaxanthin. herefore, one of the ways to increase choline intake in cats is to include in their diet a pet food with krill meal, which provides choline. Choline - an essential nutrient for cats In 2018, a survey of the Association for Pet Obesity Prevention estimated that 60% of cats and 56% of dogs in the United States were overweight or obese. This has serious health consequences for pets, including fat accumulation in the liver. A balanced, healthy diet for cats accompanied by regular physical activity is essential for overall health. In addition, nutritional supplements may help to reduce the risk of weight-related issues or optimize nutrition for cats. One way to do that is to provide cats with pet food with krill meal containing choline in the form of phosphatidylcholine. Phosphatidylcholine is one of the most fundamental molecules that make up the living cell. Being an essential component of the cell membrane, it is also the most abundant in a class of phospholipids known as 'essential phospholipids', as it forms the structural barrier that surrounds the cell. Choline and its metabolites have multiple physiological roles in the body which are important for the building of cell membranes, liver fat transport to prevent fatty liver, nerve impulse transmission in brain and muscles, and provision of methyl groups that maintain liver, heart, and kidney health.  What is choline essential for? 1. Building of cell membranes Phosphatidylcholine is an integral part of almost every cell in the animal body, being a major constituent of cell membranes. It's also important for normal cellular membrane composition and repair. Its role in cell membrane integrity is vital to all basic biological processes such as the information flow within cells from DNA to RNA to proteins. 2. Liver fat transport to prevent fatty liver Choline improves and maintains a healthy liver function and can aid in the proper metabolism of fat. In other words, choline is very important for the proper functioning and regulation of the liver and gallbladder. This vitamin-like substance aids in hormone production and minimizes fat accumulation in the liver by regulating fat and cholesterol metabolism. 3. Nerve impulse transmission in the brain and muscles Choline is needed for the proper transmission of nerve impulses and is a constituent of acetylcholine, the major neurotransmitter. This is essential in supporting brain development, the learning process, the nerve transmitters and affects the overall mental well-being of pets. 4. Providing methyl groups that maintain liver, heart, and kidney health Being a structural element of cell membranes (as phosphatidylcholine), choline supports lipid transport and acts as a source of methyl groups (after it is transformed into betaine) for various chemical reactions in the body. By controlling protein function and gene expression, choline is important for the proper function of the heart and blood vessels, nerve system, liver and reproduction. Therefore, we can say that choline in the form of phosphatidylcholine is an essential nutrient that cats require for a healthy and happy life. It supports muscle function, cognitive function and memory, it helps maintain normal cholesterol values, and protecting the liver from toxicity (without phosphatidylcholine, fat and cholesterol accumulate in the liver due to reduced low-density lipoprotein levels). Moreover, choline can prevent the appearance of the fatty liver syndrome and also support normal liver function. It can reduce insulin requirements in cats with diabetes, and diminishes seizure frequency, being important in the treatment of epilepsy. By Qrill Pet   

09/05/2023

DSM Establishes Tonganoxie, Kansas, Pet Food Premix Plant

The new facility, located in the KC Animal Health Corridor, will supply the pet food industry with high-quality nutritional premixes for use in branded pet food products worldwide. The investment will include precision micro-batching capabilities, allowing for precise automated micro-addition of numerous ingredients to premixes in a fully traceable manner. Operations are scheduled for early 2025. 'The pet food industry has been looking for a better source for the highest quality, traceable and reliable nutritional ingredients for their products and we are thrilled to be able to deliver for the industry and for 'pet parents' with this new facility in Tonganoxie,' said DSM Co-CEO, Dimitri de Vreeze. 'We appreciate the support of Governor Laura Kelly, the Kansas Department of Commerce, the Leavenworth County Development Corporation, the City of Tonganoxie, Evergy and the Animal Health Corridor in making this state-of-the-art facility a reality.' DSM, part of DSM-Firmenich, is a global, purpose-led leader in health and nutrition, applying bioscience to improve the health of people, animals, and the planet. 'DSM is a welcome addition to Kansas and the Animal Health Corridor,' noted Kansas Governor Laura Kelly. 'Having another industry leader locate here further enhances the globally recognized animal health ecosystem that is anchored in Kansas.' 'With the highest concentration of animal health assets in the world, the Kansas City region is home to a robust industry network, as well as abundant manufacturing and distribution resources,' added Kimberly Young, president of the KC Animal Health Corridor. 'The region continues to attract top companies in the industry, and we're proud that DSM has selected the corridor for this state-of-the-art, innovative new facility.' by DSM
 

12/08/2024

How wet pet food is made

Ingredient selection   Many of the ingredients used in the manufacture of pet food are described as animal (or fish) derivatives or by-products. These ingredients are the parts of the animal surplus to the requirements of the human food industry. Examples of by-products include liver, kidney, lung and various byproduct meals. These ingredients come from species also most commonly found within the human food chain.   In wet pet foods, by-products arrive at the factory in a fresh or frozen state. They may be chopped and added to the recipe mix directly or finely minced, mixed with dry ingredients such as cereals, formed into ribbons and diced into chunks of various sizes and shapes. Other ingredients are included such as oils and fats, vitamins, minerals, cereals, pasta, grains, or vegetables. Water is also frequently added as an ingredient to facilitate processing and to give the food its final form and texture.   Ingredient weighing and preparation   Ingredients are carefully selected according to a pet food manufacturer's specific recipe, which is formulated to deliver complete and balanced nutrition for cats and dogs and also to meet other requirements of the product such as the variety, age range or size range. Once the ingredients for a specific recipe are mixed they enter the can, pouch or tray. For some forms of wet food, a mix of water, thickening agents and flavours may be added to form a gravy or jelly during the cooking process.   There are several different types, or formats, of manufactured pet food including wet (can, pouch, tray), dry (extruded or baked), cold pressed and raw. The label will indicate if the pet food is 'complete' or 'complementary'. 'Complete' means the product contains all the nutrients a pet needs for healthy bodily function in each daily ration, whilst a 'complementary' pet food e.g. treats will need to be fed along other sources of food to provide the right nutrition. The method of production and the ingredients used varies according to format.   Sealing and cooking   The can, pouch or tray is then sealed and enters a cooking process. The temperature and length of cooking, also laid down in the legislation, are carefully controlled in order to prevent spoilage over the shelf life of the product, as well as to optimise the taste and protect the required nutritional content.   Cooling and labelling   After cooking products are cooled. Cans are labelled. Information on tray and pouch products is usually printed upon the packaging itself.   Storage and distribution   Individual containers are packed into boxes or trays and stored in warehouses before being dispatched to customers.   Pet food safety and quality   Whatever the pet food format, all pet foods are subject to strict legislation to ensure safe, quality products. In addition to the legislation, FEDIAF members follow industry Codes of Practice such as the Guide to the Manufacture of Safe Pet Food.   Source: FEDIAF

29/07/2024

β-Glucans and MOS in Pet Food: Origin, Properties, Benefits

Yeast-Based Ingredients in Pet Foods   Yeast-based ingredients derived from ethanol production have been widely used in pet foods for decades, mainly as a source of protein and other nutrients (such as B-complex vitamins) and as a palatability enhancer. However, yeast has typical components in its structure that make up the cell wall: β-glucans and mannan-oligosaccharides (MOS). The concentration and availability of these carbohydrates vary according to the type of yeast (Saccharomyces cerevisiae or others) and the fermentation process (brewers, bakers, molasses, distillers' grains, etc.), as well as the following technologies applied to obtain different final products (inactive dry, autolyzed, hydrolyzed, etc.).   β-Glucans   The β-glucans in the yeast cell wall are β-1,3 and 1,6-glucans, different from those found in cereals (such as oats, bran, and others), which are β-1,4 and 1,3-glucans. This physicochemical difference will affect their biological function because branched or linear β-1,4-glucans have limited activity (major proportion in plant cells), while β-1,3-glucans with additional branching have the greatest immunomodulatory effect (PETRAVIĆ-TOMINAC et al., 2010). Thus, the β-glucans in the cell wall of Saccharomyces cerevisiae consist mainly of β-1,3-glucans linked in a central backbone with β-1,6-glucan branches of varying sizes (PETRAVIĆ-TOMINAC et al., 2010), which in turn are linked to manno-proteins, serving as an anchor for the structure and integrity of the manno-protein layer (MAGNANI & CASTRO-GÓMEZ, 2008).   MOS   The mannan-glucan complex will maintain the primary stability of MOS as it is and its insolubility in water. This is crucial for its biological function in the animal's gut. The main known mode of action of MOS is to serve as a binding site for pathogenic bacteria, preventing their adhesion to the intestinal epithelium and subsequent colonization and infection (MORAN, 2004). Bacteria such as Salmonella and E. coli use type 1 fimbriae, a mannose-specific lectin, to recognize glycoproteins on the surface of enterocytes (MORAN, 2004). Thus, this mechanism controls and reduces the bacterial enteric load and infection.   MOS is widely referred to and classified as a prebiotic in the literature; however, it may be possibly misunderstood, as the definition of a prebiotic is 'a non-digestible food ingredient that beneficially affects the host by selectively stimulating the growth and/or activity of one or a limited number of bacteria in the colon and thus improves host health' (definition by Glenn & Roberfroid, 1995). Subsequently, the concept was updated by the International Scientific Association of Probiotics and Prebiotics (ISAPP) as: 'a selectively fermented ingredient that results in specific changes in the composition and/or activity of the gastrointestinal microbiota, thereby conferring health benefit(s) to the host.' According to ISAPP, the most studied and used prebiotics are inulin, fructooligosaccharides (FOS), galactooligosaccharides (GOS), and more recently, human milk oligosaccharides (HMOs).   Benefits of Pet Food   Studies on dogs in the literature have reported the benefits of MOS supplementation related to changes in the gut microbiota (significantly increasing beneficial bacteria and decreasing pathogenic bacteria), digestive system (intestinal integrity, reduced fecal odor, and improved stool quality), modulation of immune system responses (phagocytic activity, interleukins, immunoglobulins), among others (SWANSON et al., 2002; GRIESHOP et al., 2004; MIDDELBOS et al., 2007; PAWAR et al., 2017; THEODORO et al., 2019). However, many studies report the use of a yeast cell wall product (a combination of β-glucans and MOS) or do not fully clarify the composition of the MOS product used. This could lead to a misinterpretation of the mode of action and benefits of MOS vs. β-glucans.   The body does not synthesize β-glucans, so they must be recognized by the immune system, inducing immune responses (PETRAVIĆ-TOMINAC et al., 2010), known as immunomodulators. The process begins with recognition by phagocytic cells (macrophages, monocytes, dendritic cells, neutrophils, natural killers) with a toll-like receptor on their cell surface, which recognizes microbial patterns and induces an immediate innate immune response. The structure that allows recognition by the immune system is the pathogen-associated molecular patterns (PAMPs), and among the best known are β-glucans, which trigger responses to protect the host against pathogen invasion, characterizing innate immunity (MAGNANI & CASTRO-GÓMEZ, 2008). After this activation and phagocytosis, the phagocyte presents a processed antigen fragment. It stimulates a chain response by releasing pro-inflammatory cytokines and activating the production, release, and mobilization of additional phagocytic cells (produced in the bone marrow) (PETRAVIĆ-TOMINAC et al., 2010), phagocytic activity, and other cell-mediated immune responses.   This immunomodulatory effect means training the innate immune system and preparing it for a faster, better, and smarter response to challenges (PETRAVIĆ-TOMINAC et al., 2010). The practical result is reducing the inflammatory process (costing less to metabolism), controlling infections and their consequences (oxidative stress, cell damage, etc.), and improving the production of immunoglobulins and antibodies (against specific pathogens/antigens or vaccine titers).   Several purified and concentrated β-glucan products are available, and their immunomodulatory effect has been proven over the years, as well as when β-glucans are complexed with MOS in the yeast cell wall. These benefits seem essential for puppies (due to the developmental stage of the immune system and intestinal tract, as well as the intense vaccination period), elderly animals (due to the susceptibility of the immune system at advanced ages), animals with intestinal problems, or diseases that can cause a depression in immune response.   Conclusion   MOS and β-glucans are key components of yeast products. Their composition, concentration, and availability are closely related to the type of yeast they come from. MOS and β-glucans benefit pet food diets due to their interesting properties for balancing microbiota, preserving intestinal health, and modulating the immune response. Having a deeper understanding of these key properties helps to better appreciate them in pet food applications and allows for their tailored use to address specific challenges that companion animals face, such as growth, reproduction, and recovery.   Source: ICC Animal Nutrition   References Grieshop, C.M, et al. Gastrointestinal and immunological responses of senior dogs to chicory and mannan-oligosaccharides. Arch Anim Nutr. 2004 Dec;58(6):483-93. doi: 0.1080/00039420400019977. International Scientific Association of Probiotics and Prebiotics (ISAPP). Consulted on September 19th, 2023. https://isappscience.org/for-scientists/resources/prebiotics/ Magnani, M. & Castro-Gómez, R.J.H. β-glucans from Saccharomyces cerevisiae: constitution, bioactivity and obtaining. Semina: Ciências Agrárias, Londrina, v. 29, n.3, p. 631-650, jul./set. 2008. Middelbos, I.S. et al. A dose-response evaluation of spray-dried yeast cell wall supplementation of diets fed to adult dogs: effects on nutrient digestibility, immune indices, and fecal microbial populations. J Anim Sci. 2007 Nov;85(11):3022-32. doi: 10.2527/jas.2007-0079. Moran, C.A. Functional components of the cell wall of Saccharomyces cerevisiae: applications for yeast glucan and mannan. In book: Nutritional biotechnology in the feed and food industries, Nottingham University Press, pp.283-296, 2004. Pawar, M.M. et al. Effect of dietary mannanoligosaccharide supplementation on nutrient digestibility, hindgut fermentation, immune response and antioxidant indices in dogs. J Anim Sci Technol. 2017 May 11;59:11. doi: 10.1186/s40781-017-0136-6. Petravić-Tominac, V. et al. Biological effects of yeast β-glucans. Agriculturae Conspectus Scientificus, n. 75, v. 4, 2010. Swanson, K.S. et al. Supplemental Fructooligosaccharides and Mannanoligosaccharides Influence Immune Function, Ileal and Total Tract Nutrient Digestibilities, Microbial Populations and Concentrations of Protein Catabolites in the Large Bowel of Dogs. J Nutr. 2002 May;132(5):980-9. doi: 10.1093/jn/132.5.980. Theodoro, S.S. et al. Effects of the solubility of yeast cell wall preparations on their potential prebiotic properties in dogs, PLoS ONE 14(11):

25/07/2024

Popular Functional Ingredients in the Pet Food Industry

This trend is fueled by consumers' increasing attention to health issues, both human and pet. An ingredient is categorized as functional if it provides health benefits beyond basic nutrition when included as part of a complete and balanced diet.2 Examples of functional ingredients commonly used in the pet food industry include turmeric, chicory root, brewer's yeast, and marine oils.   Turmeric Turmeric is a spice derived from the roots of the Curcuma longa plant.3 This functional ingredient has gained considerable attention in the pet and human food industries due to its health-promoting properties. Curcumin, the active ingredient of turmeric, has been proven to be effective in dogs with naturally occurring osteoarthritis.4 In addition, curcumin has been shown to have antioxidant and anti-inflammatory effects.5   Chicory Root The root of the chicory plant is a naturally occurring prebiotic used commonly in pet food as a source of inulin.6 Research has shown that inulin derived from chicory root is more beneficial to host health than synthetic inulin and favors the growth of certain species of Bifidobacterium and Lactobacillus.7 Prebiotic ingredients help to support the growth and maintenance of healthy bacteria living in the gut.8 In addition, prebiotics have been observed to be effective in the enhancement of the immune system.9   Brewer's Yeast Historically, the pet food industry has used brewer's yeast as a palatability enhancer; however, recent research has shown that brewer's yeast also has immunomodulatory and gut health-promoting effects.10-12 Brewer's yeast supplementation results in beneficial changes in markers of intestinal function.13,14 In addition, yeast products may also boost antioxidant activity in cats and dogs due to their β-glucan and mannan content, which are thought to be the main actors in the antioxidant capacity of yeasts.15   Marine Oils In pet food, the use of marine oils has gained traction due to its EPA and DHA contents.16 It is known that supplementation of EPA and DHA improves the skin and coat quality of dogs with skin disease.17,18 In addition, EPA and DHA have been shown to have anti-inflammatory effects in dogs with heart and hip diseases.19-21 Supplementation of DHA-concentrated marine oil has also been shown to be effective in supporting the cognitive health of puppies.22    The incorporation of functional ingredients into pet foods, treats, and supplements has grown in recent years. As consumer knowledge of animal health and diet quality has improved, so has the desire to maximize their quality of life.23   Source: BSM Partners

31/01/2024

Quality Control in the Pet food industry through cutting-edge solutions

However, this trend presents significant challenges. Quality control and laboratory analysis processes are often slow and expensive, resulting in production delays, loss of raw materials, reprocessing of batches, and, consequently, the loss of time and valuable resources. All of this has been an obstacle to the efficiency and competitiveness of companies in the industry. The solution to these challenges lies in near-infrared (NIR) spectroscopy technology, which has revolutionized the way the pet food industry approaches quality control, ingredient analysis, and process control. NIR instruments allow multivariate analysis to be performed in less than 10 seconds, providing accurate data for critical parameters such as moisture content, protein, fat, fiber, and ash, among others. As a result, not only is the quality control process significantly accelerated, but a substantial reduction in costs associated with traditional laboratory analysis is also achieved, giving companies the competitive advantage they need to stand out in the industry.   Pet food manufacturing process: critical points   Within the framework of the pet food manufacturing process, there are critical stages identified that require special consideration to achieve efficiency and productivity to obtain a final product of excellence. We cannot reach a good final result if our raw material does not meet the requirements. NIR instruments can quickly provide us with the information necessary to decide whether a batch we are receiving meets them or not. Each food has its recipe, and each variety has its nutritional composition. NIR equipment can help us confirm if the mixture or formula was correctly made prior to entering the extruder. After drying, it is common to apply coatings with fats, oils, or flavorings to make them more palatable, and, in some cases, vitamins and minerals can also be added to strengthen the nutritional content. NIR equipment can monitor the fat or oil content at this stage. Prior to packaging, and after the cooling process, obtaining an accurate reading of the humidity value of the product is essential to prevent common problems, such as the growth of mold or other types of fungi, which can cause deterioration of the product, affect its quality, and lead to significant economic losses. The ideal task for an NIR instrument will not only give us an accurate reading of the humidity value, but also allow us to verify that our final product meets the nutritional requirements we communicate on our packaging. PerkinElmer has been leading the market for years with its DA 7250 analyzer, the third generation of NIR instruments in the company's more than 60-yearhistory. This equipment combines Near Infrared Reflectance technology and a diode array (DA) detector, allowing accurate and reliable results in less than 10 seconds. Thanks to its excellent signal-to-noise ratio, large analysis surface area, and light range used with superior penetration capacity, grinding of raw materials or pre-treatment of samples before analysis is not needed. In addition to its speed in obtaining results, the DA 7250 stands out for its efficiency, simplicity of use, robustness, simple maintenance and cleaning, as well as its extremely friendly operating environment. It also has two online and inline versions, the DA 7440 and DA 7350 respectively, fully compatible with each other in terms of calibrations.     Mathematical models, prediction, and security in the results   Thanks to spectral data from more than 15,000 dry dog ​​and cat food samples from worldwide manufacturers (including kibble, biscuits, tricks, and more), calibrations have been developed to model relationships between NIR spectra and reference chemical results. This has been achieved using Honigs™ Regression (HR) types and Artificial Neural Network Regression (ANN) algorithms, as well as the application of a temperature stabilization pretreatment.

    As an example, the following table shows data from calibrations carried out for samples of dry food for dogs and cats:   The great product variability incorporated in the calibrations, added to the aforementioned characteristics and virtues of the instrument, guarantee accurate and robust measurements over time. The models can be used for whole and ground pet foods with similar prediction accuracy. In parameters such as humidity, protein, fat, fiber, and ash, these models are very precise, with similar differences to the deviations obtained between the two reference laboratories. In conclusion, in a market with increasing demands in terms of quality, nutritional value, and cost, NIR instruments are a powerful solution that offer fast, accurate, and robust results for all stages of the production process, reducing costs and leading to the efficiency and quality of our product at optimal levels.   By: Leonel Fulcheri - PerkinElmer
Source: All Pet Food Magazine

17/08/2023

Bühler offers solution to reduce mycotoxin levels in pet food

Mycotoxins, a poisonous chemical found in the corn used in pet foods, are causing animal sickness and irreparable brand damage. To solve this issue, SORTEX LumoVision, a solution developed by Swiss technology group Bühler, uses the spectral scale to kick out mold from pet food, keeping the costs of market recall down and pets safe. In 2021, the FDA (Food and Drug Administration) alerted customers of fatal levels of aflatoxin, a strand of mycotoxin that attacks the liver, found in 1,000 lots of pet food. From the bad batch, it is reported that 130 dogs died. This statistic provoked lawsuits and anger from dog owners and the wider industry. However, the damage of mycotoxin contamination does not stop there. RECALLING PRODUCT IS EXPENSIVE One of the major costs of mycotoxin contamination is market recall. Recalling a product from the market is not cheap, in fact, the Grocery Manufacturers Association (GMA) discovered that the average cost of market recall is USD10 million in direct costs alone. The financial hits of recalling product include: disposing of the product, reimbursing customers, and business interruption. The GMA survey showed that 81% of respondents deemed the financial risk of market recall to be 'significant to catastrophic'. CONTAMINATED PRODUCT DAMAGES BRAND IMAGE Financial costs and damage to health are not the only repercussions of mycotoxin contamination. Once the media are aware of the situation, brand image can take a significant hit. For consumers, it takes a lot to repair trust in a brand, and while brand damage is difficult to measure, this can further cost companies millions in lifetime value. CONTAMINATED PRODUCT CAN CAUSE MASS WASTE Before the LumoVision, contaminated grain would have been disposed of in large amounts. During testing, if the batch has a high concentration of mycotoxin, in many cases, the entire batch is destroyed. In fact, as few as 2 highly contaminated grains in 10,000 can render an entire batch unsafe. The Food and Drug Association (FDA) estimate that USD932 million is lost per year to crops contaminated with mycotoxin. This removal of the contaminated material may protect the consumer, but it costs businesses and the environment a lot more. WHAT CAN BE DONE? Bühler SORTEX faced the challenge of mycotoxin contamination head-on. After discovering a breakthrough 'invisible indicator' of contamination on the spectral scale, Bühler created the LumoVision, an optical sorter that can reduce the aflatoxin level by up to 90% (as indicated by industrial trials). This reduction brings many samples to regulation levels, saving companies from the costs of large-scale material waste and market recall. It works by analysing the colour each kernel fluoresces as it passes under powerful UV lighting in the sorter. It is known that contaminated kernels fluoresce a specific bright green colour, a substance called kojic acid, which is produced by the Aspergillus fungus at the same time as it produces aflatoxin. LumoVision's proprietary, highly sensitive cameras and a powerful LED-based UV lighting system can precisely detect this colour of fluorescence. Within milliseconds of detection, air nozzles deploy to blow contaminated kernels out of the product stream. When dealing with toxins, early intervention is critical. This is not only important in reducing the toxins consumed by pets, but also to lower wastage and the environmental footprint. Without proper cleaning and sorting, poisonous mycotoxins can cause large-scale wastage of materials, mass market recalls, and harm to pets. Dr Gerardo Morantes, Director of Food Safety-Americas Region at Buhler, had the following to say: 'Mycotoxins are a worldwide concern. However, technology made possible by Bühler SORTEX enables a preventative solution, meaning that mycotoxins can be dealt with early, stopping the spread and removing the contamination to meet regulatory standards.' Without intervention, mycotoxin contamination can bare a large cost for businesses, including, brand reputation, market recalls and material waste. With the SORTEX LumoVision, brands can stay profitable, customers can stay happy and pets can stay safe. By Bühler Group

04/01/2023

DON-V™ ONE - The World's FIRST fully quantitative lateral flow strip test for vomitoxin (DON) in finished feed formulations - including pet foods!

DON-V™ ONE offers the world's first lateral flow strip test capable of measuring vomitoxin (DON) in complete feeds and pet foods.  Using a simple, barcode-based universal calibration, DON-V ONE delivers numeric results in minutes while improving safety and sustainability for field, process and laboratory testing environments.  DON-V ONE eliminates high-stakes calibration, reduces time to result and offers unmatched performance for DON monitoring in finished feeds Benefits Safe – Eliminates toxic calibration chemicals
Value – No hidden costs or sample batching required
Fast screening – Actionable results in 5 minutes*
Sensitive – Limits of detection as low as 0.20 ppm
Wide range – 0.20 to 40 ppm†
Convenient – Easily performed on-site or in the lab
Accurate – Results equivalent to HPLC methods   *after extraction † Using high range procedure
This procedure has been validated for a wide range of finished feeds, including pet food by Vicam Source: All Pet Food 

04/12/2023

Countdown to Pet Food Conveyor Launch: Starting Up On Time and With Confidence

To move delicate pet food products or powders, most processors do extensive homework before purchasing a tubular drag cable conveyor to ensure that it meets their needs in terms of function and price. After the purchase, the conveyor must be expertly assembled and tested to ensure smooth production startup and continued performance. The challenge is that the typical third-party contractors installing various plant systems might need to become more familiar with specialized pet food conveyors and, thus, are more prone to make costly errors. A more prudent choice is using the OEM's team of experienced technicians. The OEM's experts have the advantage of designing the specialized conveyor and understanding its installation, operational requirements, and potential problem areas. 'If a tubular drag cable conveyor is installed incorrectly by a third party, it often needs to be completely pulled apart and rebuilt, which is costly and time-consuming. If the conveyor is run incorrectly, damage will occur, and components must be replaced. All this only delays startup,' says Terry Derby, Director of Parts and Field Service for Automated Handling Solutions (AHS). AHS is the service-focused subsidiary of Cablevey Conveyors, an Oskaloosa, Iowa-based conveyor manufacturer that has been designing, engineering, and servicing enclosed cable and disc tube conveyors for 50 years and is in more than 65 countries. As a solution, pet food processors seeking superior conveyor performance from the start rely on expert-supervised installation and commissioning to ensure they will be ready to run products on time, at the necessary volumes. Today, a tubular drag cable conveyor requires considerable expertise to install. These systems gently move material through a sealed tube using a coated, flexible, stainless-steel drag cable pulled through on a loop. Solid circular discs (flights) attach to the cable, pushing the product through the tube without air.  'This type of conveyor is uniquely engineered to transport delicate materials gently. The tubes form a continuous loop that must be carefully assembled for a tight fit to ensure no misalignment or gaps between sections. While the modular components lend great flexibility to system design, each component must act in concert with the rest for proper conveyor functionality,' explains Derby. After selecting and purchasing a conveyor, the pet food processor's next step is installing it, which often requires professional assistance. Reliability Starts with Supervised Installation Whether relying on internal staff members for installation or contracting the job to an outside team of millwrights or skilled pipefitters, supervised conveyor installation can ensure proper system installation. Getting expert assistance is still essential during installation, even with the manual that has detailed instructions and QR-code links to videos for each conveyor component. 'Supervised installation is important to ensure that your system is installed properly so you don't run into maintenance problems due to an improper install,' says Derby. Derby insists that 'supervised installs are probably the most important support service we offer.' This step is often neglected when a less experienced third party performs the installation, which can escalate costs. At this point, AHS is frequently asked to complete final preparations and correct any problems before production startup, a process known as commissioning.  'When a processor brings us to their facility after declining a supervised installation, we often have to work backward for a day or two to correct issues. Having us there for supervised installation eliminates the need for correction and any idle contractors waiting on us for the repair, so it pays for itself,' says Derby. In the case of AHS, the company's technicians have logged hundreds, if not thousands, of hours on-site in various manufacturing facilities worldwide. This singular focus gives them the knowledge and expertise to streamline the installation process and prevent issues that can lead to system inefficiencies, product loss, or complete system failure. As part of the supervised installation, skilled technicians ensure the correct positioning of the conveyor's hangers and the proper torque for couplings. The system is properly cleaned to remove any metal fragments or foreign contaminants introduced during installation. In addition, the technician confirms that all conveyor inlets are in place and that all discharges are functioning. Even seemingly minor gaps or misaligned areas in the conveyor tubing can become a severe issue. 'If gaps are in the conveyor's tubes, the discs will 'catch' when crossing the joint, causing excessive wear on the cable and motor. If not corrected, this could lead to premature failure, production downtime, and added repair and replacement costs,' says Derby. According to Derby, another common wear item in tubular drag cable conveyors is sweeps, areas where the tube changes direction. He explains that sweeps are where the cable is under the most significant tension and where the discs rub inside the tube. Since sweeps show the first signs of wear, proper installation can reduce the wear and significantly prolong tube and cable life, simplifying maintenance. 'With a supervised install, processors can ensure that their conveyor is assembled correctly to enable seamless startup, reliable production, optimal output, and greater longevity for the system and its parts. Our reputation is on the line to get it right from the start,' says Derby. In addition, a supervised installation includes a full report outlining actions to correct any issues found. Due to the attention to detail, a supervised installation also preserves the standard warranty for the system's components. Of course, operators also play a critical role in conveyor performance. For this reason, having experts onsite can be one of the best ways to train the operators and maintenance crew on properly running, cleaning, and maintaining the system.    Reliable Production Requires Expert Commissioning When the installation is complete, the next step is to schedule commissioning. The average commissioning visit for a single-system installation usually lasts an entire day.  The onsite commissioning process readies the conveyor for total production and identifies any immediately correctable issues to keep the startup on schedule. At this point, the system must be installed entirely, including all mechanical and electrical components. The conveyor material must also be ready for introduction to the system. This is where a botched installation by a third party can come to light without supervised installation by the OEM. 'We are often asked to 'fix' poor installations by third-party contractors. We have had to tear whole systems apart. This frequently requires a complete rebuild and replacement of damaged parts, which adds cost, creates downtime, and delays startup,' says Derby. In the case of AHS's commissioning service, the technician conducts an inspection using a camera that runs through the entire system layout to ensure that everything is correctly assembled and ready for testing. The technician then performs a test run of the product, from the inlet feed through the sweeps to the discharge outlet, and verifies that it flows at the desired speed. 'Tailoring the conveyor to the material conveyed can require adjustments to fine-tune the process. With the commissioning, the goal is to increase efficiency, production volume, and reliability,' says Derby. He adds that 'checking the system's health' also uncovers any issues that might arise, which technicians can address to prevent production downtime. He points out that commissioning also extends Cablevey's standard warranty. As a final step in the commissioning process, the technician issues a report for the processor that documents all findings from the full-system inspection. Completing conveyor installation, commissioning, and start-up is only the start of the OEM's and processor's relationship since the system's lifespan can be decades. In addition to traveling on-site for emergency service calls, the company offers an annual service visit to conduct a detailed system inspection and address any issues, identify worn parts, ensure predictive maintenance is being conducted, and provide any additional training needed. This complete system audit aims to extend the conveyor's lifespan and prevent unexpected downtime. 'Our mission is to provide conveying equipment and ensure it performs as required, with minimal downtime and maintenance. Once a pet food processor buys a system, they become part of our family. We will continue to support them every way we can, even as their needs evolve,' concludes Derby. By Del Williams is a technical writer based in Torrance, California. Source All Pet Food

27/11/2023

Mobile 'Smart Cart' Automates Food Conveyor CIP for Pet Food Manufacturers

To promote food safety and sanitary compliance, pet food manufacturers are increasingly seeking the ability to clean-in-place (CIP), an automated method of cleaning the interior surfaces of tubular drag conveyors without disassembly. Now, with the advent of mobile tools like an innovative 'smart cart' that quick-connects to any tubular conveyor and enables simple, customizable 'single button cleaning recipes,' CIP is becoming easier, faster, less labor-intensive, more repeatable, and almost fully automated. Tubular drag conveyor systems gently move product through a sealed, enclosed tube using a drag cable and circular discs pulled through on a loop, so they are ideal for delicate items. Designed to handle a variety of different forms and sizes, from kibble to seeds or pellets and nutrients, tubular conveyors maintain both quality and proper proportions. In a wet CIP process, the system is flooded with water, flushed, rinsed, cleansed, and thoroughly sanitized. Although the process is very effective, streamlining its automation and simplifying the process for all a facility's tubular drag conveyors has been a priority for leading innovators in the industry. 'The standard system required port hookups to water lines and installing piping. The processor also had to make decisions, such as which water temperatures to utilize, or whether to use a cleaning solvent - and the correct amount to add manually,' says John Adair, Engineering and Quality Director for Cablevey Conveyors, an Oskaloosa, Iowa-based conveyor manufacturer that has designed, engineered, and serviced enclosed cable and disc tube conveyors for 50 years, and is in more than 65 countries. To simplify the wet cleaning process, Adair and his engineering team at Cablevey have developed a small, mobile 'smart cart' with integrated water line hookups that a single technician can easily take to any tubular drag conveyor in a facility. The cart is specifically designed to be a fraction of the size of similar carts on the market to facilitate mobility. When the cart is in position and connected to water lines, the CIP process is automated and controlled by a programmable logic controller (PLC) that reduces the need for manual labor and virtually eliminates the risk of improper cleaning. 'Once it is set up, all you do is press a button, and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning,' says Adair. The smart cart is designed to store and utilize pre-programmed CIP recipes to flush various residual materials from the tubular drag cable conveyors in a facility before new production runs. The cleaning recipes enable even those with very little training to use the cart, which is helpful in today's tight labor market and allows the technician to move on to other tasks once the cleaning process begins. The use of easily executable recipes ensures a superior, repeatable clean that essentially 'error-proofs' the process. This is particularly important when the technician may be new or less familiar with the production equipment. 'Depending on the product conveyed, sometimes all you need is a wet rinse or a specific cleaning solvent. All that information is saved, so after the first cleaning, it can be automatically repeated. Just push a button to start the appropriate recipe, whether you have one conveyor running multiple products or dozens of conveyors running various products,' says Adair. To meet strict compliance standards, the smart cart also documents all critical CIP information, such as water volume and temperature, chemicals used, and cleaning time by date, in an easily retrievable data log. Since decreasing production downtime between conveyor cleanings is a priority for pet food manufacturers, Cablevey provides new capabilities with the cart that expedites the CIP process. Currently, the CIP process floods the tubular conveyor system but is not designed to clean the discs specifically. 'Operators would manually clean each disc and advance the system disc by disc when the discs had to be cleaned of particularly viscous substances,' says Adair.   Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning.   Now, as an option on the cart, a disc washer can be integrated with the conveyor turnaround to spray a pressurized cleansing solution on the discs. This helps to remove stickier substances that could remain after routine CIP cleaning. 'The disc washer sprays high-pressure water directly on the discs, so it acts like an automatic car wash. At the push of a button, the discs and cable are run through, and spray cleaned, which reduces CIP time and eliminates the need to manually clean the discs,' says Adair. To further reduce downtime, Cablevey also offers a new sanitary blower option. 'After the wet CIP process, a sanitary blower attachment on the smart cart can dry the discs and other parts of the system 75% faster than typical air drying,' says Adair. He points out that the faster the conveyor is cleaned and dried after a product change, the sooner it can be put back into service, which improves profitability. According to Adair, Cablevey's Mobile Smart Cart was already available since it was officially unveiled at Pack Expo, a premier packaging and processing show held at the Las Vegas Convention Center in September. The event featured full-scale setups of machinery in action. The company also offered traveling demo smart cars to customers in September for free so clients could test drive the units. Pet food manufacturers can now purchase the demonstration unit used in their facilities, with hands-on training available immediately. While the pet food manufacturing industry is aware that automated CIP can improve conveyor system production uptime, barriers to implementation have slowed adoption. Utilizing a mobile smart cart with integrated water hookups will help manufacturers easily implement CIP in tubular drag conveyors throughout their facilities: expediting conveyor cleaning, production changeover, and sanitary compliance. By: Del Williams - Technical writer based in Torrance - California Source: All Pet Food Magazine

29/08/2023

New German test facility allows processors to try solutions before they buy

These systems come as an investment, making it crucial for manufacturers to understand what they're buying before pulling out the company credit card. This is where OEM test facilities come into play, which offer processors the opportunity to try before they buy, often supported by the expertise of seasoned process engineers and salespeople who represent the supplier and its solutions. Testing, testing According to Emmanual Ricohermoso III, Ph.D., testing and facility manager at Automated Handling Solutions (AHS) Germany GmbH, parent company of Cablevey, testing equipment before making a purchase is a progressive approach that can optimize design and material selection for durability, efficiency and environmental impact. 'From the client's perspective, conducting product testing offers them the valuable opportunity to experience the device firsthand before making a purchase commitment,' Ricohermoso added. 'It allows them to assess the device's performance, functionalities and suitability for their specific needs without the obligation of buying it outright. Additionally, during the testing phase, clients can engage directly with our knowledgeable team, leveraging their technical expertise to address any questions or concerns they may have. 'This interactive experience fosters better communication and understanding between our team and the clients,' he added. 'Ultimately, seeing the device in action reinforces the clients' belief and confidence in its capabilities, validating the effectiveness of the solution being offered, or simply, 'to see is to believe.'' The company's 645-square-meter (6,942-square-foot) testing facility is centered around a test workshop equipped with product transfer systems from brands that fall under the AHS and Advanced Material Processing (AMP) umbrella, including Cablevey, Spiroflow, Kason and Marion. The test workshop itself accounts for 71% of the total space. According to Ricohermoso, the German test facility was designed to not only enable testing of conveyors and material transfer systems from point A to point B, but to also integrate relevant processing steps including bag conditioning, bulk bag discharging and filling, dewatering, sieving, mixing and drying. 'Additionally, the test facility boasts a cutting-edge, in-house laboratory dedicated to material characterization,' he noted. 'This enables our engineers to gain a deep understanding of the material properties, allowing them to design tailored solutions that meet the specific needs of our customers. The Friedrichsdorf test facility is now up and running and saw its first customer in early May 2023. Ben Ayrton, managing director and vice president of operations and supply chain for AHS and AMP in Europe, noted that the facility is now fully operational and offers more than 50 products for customer trials and testing across all four brands.  'We are immensely proud to have the most comprehensive testing facility in Continental Europe,' Ayrton said. 'Our expansion and future is exciting, as in addition we are looking forward to introducing a brand new 5,500 m square production facility in the UK in the first half of 2024.' The Friedrichsdorf facility will serve multiple AHS and AMP brands for testing, spare parts, European engineering and sales, as well as aftermarket spare parts and maintenance teams. Prioritizing positive client experiences Understanding why clients want to test or compare equipment performance is the No. 1 consideration when developing a test plan. For example, Ricohermoso said one of the main focuses for today's pet food processors is throughput. Once he has a better idea of a client's priorities, Ricohermoso requests a Material Safety Data Sheet (MSDS) to better understand the handing requirements and potential risks related to the product or material in question. He also asks for cleaning, process flow integration, and tolerance information to create a comprehensive test plan for the client. 'If the client's primary objective is to observe the operation without specific test requirements, I take the initiative to design the test plan myself,' Ricohermoso said. 'The clients are then given time to review the plan internally and communicate any concerns they may have. 'By following this streamlined process, we ensure that the test day runs smoothly, with clear communication and alignment between our team and the clients.' Leaning on OEM expertise Cablevey operates in more than 66 countries and has delivered its solutions for the food, pet food, coffee, powder, nut and frozen food industries for over 50 years. Such equipment includes enclosed cable and disc tube conveyors. 'Cablevey provides a gentle conveying solution, making it particularly suitable for products that are sensitive and have low tolerance for breakage,' Ricohermoso said. 'Its unique conveying method ensures that fragile products can be transported without compromising their integrity or quality.' At Cablevey's stateside test facility — which is located in Oskaloosa, Iowa — the company recently launched a 360-degree immersive experience enabling virtual visits in real time. A Zoom-meeting format developed during the COVID-19 pandemic now allows Cablevey to showcase test runs of its machinery in-person and online simultaneously, which provides convenience for those unable to travel or larger work groups, according to the company. Ricohermoso noted the company plans to add this capability to the German test facility over the next few months.  

13/11/2023

STATEC BINDER: A PIONEER IN THE PACKAGING INDUSTRY

Foundation and Company History   The company was founded in 2008 as a joint venture between two renowned companies, BT Wolfgang Binder, and BINDER+CO AG. Both companies had already been active in the packaging and processing industry since the 1970s and brought many years of experience and expertise to the partnership. The merger created a new player in the packaging industry, STATEC BINDER. Over the years, STATEC BINDER has impressed with over 1800 successfully installed plants on all continents and in over 85 countries, underlining its global presence and expertise. The company continuously expanded its product range, from stand-alone machines to complete solutions for customers. Thanks to innovation, teamwork, and the pursuit of perfection, STATEC BINDER has always been able to meet the requirements of global markets and provide customized solutions for its customers.   Innovation and Product Portfolio   A key factor in STATEC BINDER's success is continuous innovation and the development of customized solutions for its customers. The product range of STATEC BINDER includes fully automatic as well as semi-automatic packaging systems for bags from 5kg to 50kg, BIG BAG filling stations, palletizing systems, and bag closing systems, which are developed specifically for customers' needs. Whether it is bulk materials such as grain, animal feed, fertilizer, plastic granules, or other materials, STATEC BINDER offers solutions for a wide range of industries.   Quality and Customer Service STATEC BINDER places great emphasis on the quality of its products and services. The packaging solutions are manufactured in a production facility and are subject to strict quality controls to ensure they meet the highest standards. The company is ISO 9001 certified, which underlines its commitment to maintaining high-quality standards. In addition to product quality, customer service is another key factor that distinguishes the company. STATEC BINDER's customers appreciate the personalized advice, individualized customer services, and comprehensive support the company offers. Working closely with customers enables the company to better understand their specific requirements and challenges, and to offer customers an all-around carefree package once they have purchased the equipment.   International Success STATEC BINDER's reputation extends beyond Austria, reaching a global scale. The company exports its packaging solutions to over 85 countries worldwide and maintains an extensive network of distribution and service partners across various regions, ensuring exceptional onsite support and guidance for its customers. This international presence reflects the trust customers worldwide place in STATEC BINDER's products and services.   Conclusion STATEC BINDER is a company that stands out in the packaging industry for its innovation, quality products, and dedicated customer service. With a strong focus on the needs of its customers, STATEC BINDER remains a major player in packaging technology and will continue to play a significant role in the industry in the future.   Source: All Pet Food Magazine

20/10/2023

STATEC BINDER and NUPAC successfully conclude project together

Their goal was to increase bag filling capacity while reducing manual handling. For this, they turned to NUPAC in Australia, known as reliable suppliers of processing and packaging machinery and STATEC BINDER partners, who share a commitment to finding high-quality solutions for their customers. The Challenge: Enhancing Efficiency Massel Australia recognized the need to improve their bulk bagging process. The objective was straightforward: streamline operations, reduce labor requirements and elevate efficiency. They needed a partner who could not only provide cutting-edge machinery but also understand the unique constraints and demands of their production facility. Choosing NUPAC and STATEC BINDER: A partnership founded on individuality Massel Australia's journey toward a solution led them to NUPAC. What set NUPAC apart from the competition was more than just state-of-the-art equipment. Michael Caine, General Manager of Massel Australia, commented that they proceeded with NUPAC because "they displayed a genuine interest in coming up with a solution for us, listened to our needs and constraints, and were able to come up with a creative and efficient solution." The Solution for the customer: STATEC BINDER´s Acropac-T Machine NUPAC recommended the STATEC BINDER Acropac-T machine with gross weighing system and stainless steel execution. ACROPAC-T is a fully automatic open-mouth bagging machine which was perfectly tailored to Massel's requirements. This state-of-the-art equipment not only increased bag-filling capacity but also significantly reduced the need for manual operator input. One of the critical aspects was its ability to deliver substantial cost savings per bag filled. This cost-effectiveness made the investment in the new equipment an attractive proposition for Massel Australia. Overcoming Space Constraints Massel Australia faced a particularly challenging constraint—limited space, especially in terms of height. NUPAC worked closely with STATEC BINDER to overcome this challenge and find a solution that was compatible with the space available. This commitment to meeting every challenge head-on impressed Massel Australia and reinforced their trust in NUPAC as well as in the quality of STATEC BINDER machines. Massel Australia's encounter with NUPAC and STATEC BINDER was notably favorable. Michael Caine, in particular, emphasized that the entire process was an "overall excellent  xperience." He commended their professional handling of all queries and questions, creating a relationship that streamlined communication, especially during the planning and execution phases. When asked if they would recommend NUPAC and STATEC BINDER to others, Massel Australia responded with a resounding "Yes." Their recommendation is rooted in the positive purchasing experience and their trust in the post-sales support. They are confident that the ongoing support will maintain the same high standards of professionalism, positivity, and effectiveness as their initial interaction. In conclusion, this partnership has not only enhanced Massel's bag-filling process, thereby improving operational efficiency, but has also instilled confidence in NUPAC and STATEC BINDER's ability to provide unwavering support in the face of any challenge. By Statetc Binder Source: All Pet Food 

11/10/2023

Purina calls on consumers to recycle pet food cans

The #PurinaRecyclesChallenge encourages pet owners to take aim at the recycling bin — rather than the trash can — when disposing of their used pet food cans. According to the Can Manufacturers Institute, the pet food industry utilizes roughly 7 million metal food cans annually. Approximately 25% of these are steel and typically used for dog food, and 75% are aluminum and normally used for cat food. While these cans are infinitely recyclable, there is ample room for improvement in their recycling rates, including among pet owners. An estimated 32% of American consumers recycle, according to the Environmental Protection Agency's (EPA) 2019 American Community Survey. The US Energy Information Administration claims the use of recycled aluminum cans to manufacture new cans requires 95% less energy than creating new cans from raw materials. 'We launched the #PurinaRecyclesChallenge to show just how easy it is to make an impact, and to help break down some of the barriers that keep people from recycling their pet food cans,' said Gopi Sandhu, vice president of environmental sustainability at Purina. 'Aluminum and steel are infinitely recyclable, and given the billions of cans produced in the United States each year, a seemingly small act of recycling can make a big difference.' The challenge invites pet owners to film a 'trick shot' of them banking a pet food can into the recycling bin and share on Instagram and/or TikTok with the hashtag #PurinaRecyclesChallenge. The company will donate $10 for every original post and $1 for every like, share or comment on those posts to The Recycling Partnership to support recycling education and infrastructure across the United States. The campaign will run through Dec. 15. Aside from this can recycling initiative, Purina has also committed to improving packaging sustainability across its entire portfolio. According to the company, almost 90% of its plastic packages used for pet food are designed to be recycled, a figure it hopes to increase to 95% by 2025. By Jordan Tyler - Pet Food Processing

14/06/2023

What Nutrients are Essential for My Pet?

 Here's a breakdown of all the essential nutrients according to the  Association of American Feed Control Officials (AAFCO) that are required for foods to be called complete and balanced for adult and growing cats and dogs. Included are also links to other blog posts that describe some of these nutrients and why they're essential. Protein and Amino Acids While the amount may differ between dogs and cats, and between adults and seniors, all pets have a minimum requirement for protein to make muscle in the body and help in many important body functions. Amino acids are the building blocks of protein and there are approximately a dozen essential amino acids in addition to a minimum of overall protein that all pets need: Arginine Histidine Isoleucine Leucine Lysine Methionine Cystine Phenylalanine Threonine Tryptophan Valine Taurine (cats)
  Fats and Fatty Acids All pets have a minimum amount of total fat that they need in their diet and there are also some specific types of fatty acids that are also required for different lifestages. Overall fats and specific types of fatty acids help your pet maintain a healthy skin/coat, regulate inflammation, and aid in development in growing pets. Linoleic Acid Arachidonic Acid (cats) Alpha-Linoleic Acid (growth) EPA + DHA (growth)
  Minerals  Minerals, some of which are also called electrolytes, are critical to keeping fluid balance, growing and maintaining bones, and helping to regulate many processes running in a pet's body, such as movement of muscles. The amounts required can vary between growing and adult animals, and there is also a required ratio of certain minerals such as calcium and phosphorus for optimal health, especially for growing large breed puppies. Calcium Phosphorus Potassium Sodium Chloride Magnesium Iron Copper Manganese Zinc Iodine Selenium
  Vitamins  Cats and dogs require many of the same vitamins as we do (except for Vitamin C, which they can make themselves!), but the amounts can be very different. One example is Vitamin D, where dogs need less than 1/10th the amount that humans do, so we have to be very careful about using human products (or any supplements for that matter!) in pets to avoid toxic amounts of vitamin D. Vitamins perform many functions in the body from supporting the immune system to breaking down food for energy, and are either water soluble (the B vitamins) or fat soluble (vitamins A, D, E and K). The essential vitamins for dogs and cats are listed below with common alternate names that you may see on your pet food ingredient lists. Vitamin A (retinol) Vitamin D (cholecalciferol) Vitamin E (tocopherol) Vitamin K (phylloguinone, cats) Thiamine (Vitamin B1) Riboflavin (Vitamin B2) Niacin (Vitamin B3) Pantothenic Acid (Vitamin B5) Pyridoxine (Vitamin B6) Folic Acid/Folate (Vitamin B9) Vitamin B12 (Cobalamin) Choline
   Where Can I Go To Learn More?  If you'd like to learn more about the exact amounts required of these nutrients in different lifestages and species, booklets are also available online from the National Resource Council with more details on each of these essential nutrients for dogs and cats. How Do I Know My Pet Is Getting All These Nutrients? Foods that have AAFCO nutritional adequacy statements that state they are complete and balanced have to include all these essential nutrients and stay between the minimum requirements and any maximums. Providing extra through supplements may actually harm your pet because you may unknowingly be providing a toxic amount of some nutrients that have narrow safety ranges! We recommend only giving supplements with any of these essential nutrients when recommended specifically by your veterinarian. by Deborah E. Linder, DVM, MS, DACVIM (Nutrition)

04/08/2022

Darling Ingredients Inc. Completes Acquisition of Brazil's Largest Independent Rendering Company, FASA Group

The company first announced the acquisition in May 2022 for a purchase price of approximately R$2.8 billion Brazilian Real in cash ($542.6 million USD at today's exchange rate), plus or minus various closing adjustments and a contingent payment based on future earnings growth. As part of the transaction, Darling Ingredients has acquired 14 plants that process more than 1.3 million metric tons annually, with an additional two plants under construction. "Brazil will play a big role in feeding a growing world population, which makes it a premier location to grow our specialty ingredients business," Randall C. Stuewe, Chairman and Chief Executive Officer, Darling Ingredients. "FASA is a well-run business, will be immediately accretive and further de-risks the supply chain by providing an additional source of non-food based, low-carbon waste fats to be used in the production of renewable diesel and sustainable aviation fuel." About Darling Darling Ingredients Inc. (NYSE: DAR) is the largest publicly traded company turning edible by-products and food waste into sustainable products and a leading producer of renewable energy. Recognized as a sustainability leader, the company operates 250 plants in 17 countries and repurposes nearly 15% of the world's meat industry waste streams into value-added products, such as green energy, renewable diesel, collagen, fertilizer, animal proteins and meals and pet food ingredients. To learn more, visit darlingii.com. Follow us on LinkedIn. Contact: Suann Guthrie
VP, Investor Relations, Sustainability & Communications
(469) 214-8202, [email protected]

17/02/2022

Trace minerals in pet food: what are their benefits and challenges?

However, there are conflicting positions! In this article we analyze the types of trace minerals, the different voices, advantages and disadvantages of incorporating this ingredient into pet food recipes. Pet owners, and especially millennials, are increasingly interested in providing the best nutrition, care and quality of life for their pets. In this sense, trace elements such as zinc, copper, iron and manganese are an essential part of this formula for well-being, since they play a key role in cellular functions, oxygen exchange and other bodily processes.   What are trace elements or trace minerals? Trace minerals are elements that are required in very small amounts to achieve a balanced diet, but which have a wide range of benefits for the proper functioning of various systems such as the immune system, musculoskeletal, skin and coat health, for example. Some of them are zinc, copper, iron and manganese. In the animal world, it must also be taken into account that the trace elements necessary for dogs and cats are not the same.   When we talk about the incorporation of these components into a pet food formula, 2 aspects should be taken into account: • The shape of the mineral offered. • The amount provided. These data significantly influence the bioavailability of the mineral in the animal's body.   Forms of the minerals offered Inorganic They are generally found in the form of sulfates or oxides. They are relatively soluble. Since many reactions that occur when ionized make them unavailable, inorganic trace minerals are often inefficient and must be supplied in greater amounts. As they come from extracted sources, safety and traceability must be part of the quality assurance process to avoid the inclusion of heavy metals which, if present in a diet, can be harmful to health. Organic These can be divided into complexes and chelates: Complexes They are compounds that help keep the mineral stable or non-reactive and available for absorption. Chelates These have more bonds than complexes, which improves stability while preserving their availability to be absorbed if necessary. This increases the likelihood that the mineral will reach the small intestine in a way that it can be absorbed.   Trace minerals, an element of interest (and controversy) Trace elements are a component that is equally interesting and confusing in the pet food industry. Historically, pet food formulas have relied on extracted or inorganic minerals to reach nutrient levels recommended by different associations, such as the AAFCO. What happens, as we previously discussed, is that inorganic minerals are difficult to absorb, which is why additional amounts used to be added. Voices against this practice claim that this approach does not necessarily meet the real needs of pets, especially in the stages of infancy, pregnancy, or old age.   Seeking to transition to organic trace elements The truth is that organic trace minerals are the most natural and the best option for pets. Opting for this option in food formulas facilitates the availability and absorption of its nutrients. However, the use of inorganic minerals has become widespread throughout the food industry (and not only for pets), which, although they are in common use, are often ineffective. Organic minerals have high stability, so they work better, they resist much more in the digestive tract, and as a result, the animal's body can absorb what it needs. Minerals are essential, but if they are ingested in excess, they can cause toxicity.   Why are inorganic trace minerals poor in absorption? The structure of the inorganic mineral makes it interact with other components during the digestion process. As a result, it forms an indigestible complex that eventually ends up outside the body without being absorbed. This is equivalent to poor bioavailability because, even though the food has trace minerals, they cannot be used by the body. The form in which the trace mineral is present can influence the absorption of other nutrients in the intestine, such as: Impact on the stability of vitamins The oxidation of vitamins, such as vitamin E, can lead to a reduced vitamin function and, the cause can be the oxidation of fats by the action of trace elements. Compromised antioxidant function Research has confirmed that commonly used antioxidants can be compromised by inorganic minerals. In cases where the mineral bond is weak, there is a significant negative impact on antioxidant activity. However, and despite the possible complications of the use of trace elements, various studies insist on verifying the great benefits of their use and incorporation in pet food formulas. The latest published study, which was completed in 2020, lasted 12 weeks and included 46 older dogs between the ages of 7 and 14 with an average age of 9.8 years. It looked at skin and coat health, hair growth, activity levels, weight, and body condition. They were observed, after a period of feeding them with formulas containing organic trace minerals, an improvement in all the aspects mentioned above. Summarizing we can say that today's pets are part of the family, and thanks to the relevance they have gained over the years, the industry has invested more and more resources in improving their quality of life. In this sense, food has become a priority factor for those owners who seek to provide their four-legged friends with the best on the market. With regard to today's topic, the responsibility of producers is to keep trace minerals as available as possible for their proper absorption, and preferably to use them in an organic format, in order to ensure successful nutrition and avoid any risk of intoxication. Definitely, continuing to work on optimizing nutrition by trace elements will lead to healthier pets with stronger and longer-lasting immune, musculoskeletal and gastrointestinal systems.   By: All Pet Food

By Luciana Chippano