Latest content from Trends

Dog and Cat Food Processing: Our Daily Challenge
Technology

5+ MIN

Dog and Cat Food Processing: Our Daily Challenge

By Josiane Volpato

Pet foods are currently classified into three categories: complete, complementary, and specific, whether dry or wet. Within each category, companies develop sub-segments to meet the needs of different animal profiles, such as senior pets, athletic animals, and obese pets, among others. The search for alternative diets, functional ingredients, and more sustainable solutions has shown steady growth. This movement has driven intensive research to ensure that products deliver not only adequate nutrition but also additional health benefits, improved quality of life, and a reduced environmental footprint.
  To achieve all of this, the industry no longer relies solely on robust equipment or generic formulations for dogs and cats. More than ever, manufacturers must be connected in real time to every stage of the process, with each department involved in the production of pet food. Machines, sensors, software, and people, therefore, need to operate in an integrated manner so that production continuously adapts to the process and improves over time. By combining automation, data, and technical expertise, an automated plant transforms production into a dynamic, intelligent system capable of continuous evolution.
Daily Manufactured Innovation   The achieved precision at each stage of the process—extrusion, drying, and coating— is a practical example of how this approach is carried out. An automated system enables:
  Precise, automated dosing of micro-ingredients, especially in complementary foods that require a high level of accuracy. Automated control and inclusion of fresh meat, meals, and oils. High-tech laboratories that analyze all raw materials upon reception. Aligned NIR systems with just-in-time results, enabling immediate adjustments when required. Minimization of variations that affect digestibility and palatability. Fully digital traceability, from raw material intake to finished product. Automation of Overall Equipment Effectiveness (OEE) helps identify bottlenecks and opportunities for improvement.
  In extrusion, one of the most critical steps in kibble manufacturing, the process is significantly optimized through automation:
  Temperature and pressure control in each extruder zone. Screw speed control. Steam and water addition as required. Greater baking consistency, which improves digestibility, texture, and kibble durability. More homogeneous kibble density and expansion, with improved starch gelatinization and reduced waste. Automatic recording of process parameters, ensuring traceability and batch-to-batch standardization.
  The drying stage is crucial for removing moisture and controlling water activity, both of which directly contribute to microbiological safety. Moisture also affects palatability: dogs tend to prefer slightly higher-moisture foods, while cats generally accept drier products. For this reason, the integration of sensors and intelligent software in dryers is critical to prevent under- or overprocessing and to ensure that each batch reaches the exact target moisture content. This level of precision ensures stability, safety, and palatability aligned with the specific requirements of each species.
  Another key step is coating, a particularly delicate stage in the manufacturing of dry pet food. Today, the market offers more advanced coating systems, such as vacuum batch processing equipment, which allows highly precise ingredient application. This level of control directly impacts palatability, oxidative stability, and final product acceptance, ensuring superior sensory performance and overall food quality.
  Automation enables much more robust and accessible traceability. With integrated systems, each batch can be tracked from raw material to finished product, ensuring:
  Rapid identification of non-conformities. More efficient responses in case of product recalls. Greater transparency for consumers. Complete, auditable history of every stage of the process.
  This traceability is especially critical in the production of complementary and therapeutic foods, where any nutritional deviations may compromise product efficacy. Through digitalized controls, the industry ensures precision, consistency, and total batch safety for pet consumption.   The Importance of Labeling   Labelling is another equally essential step to ensuring that all mandatory information is present and accurate, in compliance with the legislation of each country.
  At this stage, it is crucial to involve representatives from all areas of the production chain—including Regulatory Affairs, Quality Control, Research and Development, Packaging, and Marketing. This integration ensures that labeling and packaging are developed safely and efficiently, without rework, while remaining compatible with filling lines and attractive to the end consumer. Technology also plays an increasingly important role in this process. Many companies now utilize specialized software that automatically checks label descriptions against each version. It compares information, detects inconsistencies, and significantly reduces the risk of human error. With automation, greater document security, faster review processes, and higher reliability in final label approval are obtained.
  Another topic gaining increasing relevance in the pet food industry—and one that directly impacts the entire production chain—is sustainability. Far from being just a trend, sustainability has become a strategic pillar guiding decisions from raw material selection to packaging development and industrial process design. Implementing sustainability in the pet food industry is a complex challenge, as it requires balancing production efficiency, costs, and regulatory requirements while also meeting consumer expectations that are increasingly influenced by environmental awareness. The supply chain is complex: it depends on both animal- and plant-based ingredients, requires large volumes of water and energy, and relies on high-barrier packaging that is often difficult to recycle.
  Nevertheless, the sector has made consistent progress. An increasing number of companies are incorporating innovative raw materials, so-called super proteins, including insect meals, which offer a reduced environmental footprint and excellent nutritional value. At the same time, there is a growing internal movement to reduce water and energy consumption, reuse resources, monitor and mitigate CO₂ emissions, and develop 100% recyclable mono-material packaging, facilitating reintegration into the production cycle and reducing environmental impact.
  An even more strategic step is the adoption of Life Cycle Assessment (LCA), a tool that quantifies the environmental impact of a product from the origin of its ingredients to its destination. Companies that already apply LCA stand out for making data-based decisions, identifying critical points, and directing their efforts more effectively—whether in raw material selection, process efficiency, or packaging sustainability. LCA is considered one of the key trends shaping the future of the industry and a competitive advantage for organizations genuinely committed to reducing environmental impact across all stages of the value chain.
  By combining innovation, responsibility, and a long-term vision, the pet food industry demonstrates that sustainability is not merely rhetoric, but an irreversible path and a tangible opportunity to create better products, more efficient processes, and a more balanced future for the planet and coming generations. This underscores that the challenge of producing pet food goes far beyond formulation or ingredient selection; it involves a complex chain that depends on technology, integration, rigorous control, and continuous innovation.
  By Josiane Volpato and Juliana Soares Brazorotto
Source: All Pet Food Magazine

Crowded Labels, Compromised Doses: A Look at Pet Supplement Design
Nutrition

4+ MIN

Crowded Labels, Compromised Doses: A Look at Pet Supplement Design

As these products become more common in veterinary conversations, retail aisles, and pet households, a reasonable question is bound to arise: How can so many active ingredients realistically fit into one small supplement chew and still work? Thanks to real-world limits of formulation and dosing, the answer might make you think twice the next time you're supplement shopping. 
  A soft supplement chew may look simple, but it is actually a carefully engineered product with finite space. Before any active ingredients are added, the chew must already contain a base matrix: ingredients that provide structure, moisture control, palatability, shelf stability, and manufacturability. These typically include proteins or starches, fats, binders, humectants, natural flavors, and processing aids. These components are what makethe chew hold together, stay fresh on the shelf, and appeal to pets' tastes. However, these ingredients typically takes up 60% to 75% of the chew. Only after this base is built does a formulator have room to add active ingredients, and that remaining space (25% to 40%) is often much smaller than most labels imply. 
  This is where the distinction between the number of ingredients and how those ingredients are dosed becomes critical. Many supplement labels highlight all the many functional ingredients that are included, but they don't always communicate how much of each ingredient is present in a way that's meaningful to pet owners.  
  From a nutritional and physiological standpoint, dose matters far more than the length of an ingredient list. For an active ingredient to have a meaningful effect, it must be included at a biologically relevant level, physically fit into the chew, remain stable over the product's shelf life, and avoid interfering with the absorption or function of other ingredients. When a product attempts to include too many actives in a small chew, something almost always has to give, and that compromise shows up in dosing. 
  This is how supplements can end up looking impressive on the label while delivering active ingredients in amounts that may be too low to produce the desired benefit. The ingredients are technically present, but they could be included at symbolic levels instead of functional ones. This isn't always intentional or deceptive as one might think at first glance. It is often the result of trying to satisfy market demand for 'everything in one chew' or being competitive with other products in the market while working within the physical limits of the product form itself. 
  There is a natural assumption that more ingredients automatically means more support. In reality, the most effective supplements are usually built around transparency and restraint. They focus on a specific physiological goal, rely on a small number of well-studied active ingredients, and include those ingredients at levels supported by evidence rather than trends or buzzwords. Trying to support joints, digestion, skin, mood, immunity, and cognition all at once often leads to compromise rather than synergy. A supplement designed to do one job well will almost always outperform a crowded product that attempts to do everything at once.  
  Now, don't get me wrong—there are some formulations that can successfully include multiple active ingredients when they are designed thoughtfully. This typically involves choosing ingredients that are effective at relatively low inclusion rates and combining actives with complementary mechanisms, rather than overlapping. In some cases, it also means designing the chew size and feeding directions to support appropriate dosing, such as allowing multiple chews per day for larger dogs. This is why two supplements with similar-looking ingredient lists can perform very differently in real-world use. It's not the label that is different; it's the philosophy behind the formulation. 
  For veterinarians, retailers, and pet parents alike, this shifts the conversation in a meaningful way. Instead of focusing on all the amazing ingredients a supplement contains, more useful questions might include what the product's primary goal is, whether the key ingredients are included at meaningful doses, and whether the chew size and feeding directions support those doses. Supplements are most effective when they complement a complete-and-balanced diet and appropriate medical care, not when they attempt to replace them. 
  A small supplement chew can absolutely deliver meaningful health support, but only when the formulation respects biology, physics, and evidence. In the pet supplement space, restraint is often a sign of expertise. Fewer ingredients, thoughtfully chosen and properly dosed, always outperform a long list squeezed into too little space with ineffective dosing.  
  For brands, retailers, and pet parents who want to move beyond crowded labels and toward supplements that actually work, formulation philosophy matters. Working with BSM Partners and choosing BSM-formulated or BSM-veterinary-formulated supplements means navigating these real-world constraints with intention, prioritizing evidence-based dosing, functional synergy, and product forms that support meaningful inclusion levels. When every gram counts, expert formulation is what ensures that what you want in a supplement is also what pets can truly benefit from.  Source: BSM Partners

Strategies for Sustainability in the Pet Food Market
 
Sustainability

3+ MIN

Strategies for Sustainability in the Pet Food Market  

What Makes A Sustainable Pet Food Product?  
When discussing sustainability, we consider a range of environmental, social and economic issues. The goal is to meet the needs of the present without limiting the ability of future generations to meet their own needs. While there is no all-encompassing definition of a sustainable ingredient or practice, we can use the above table to guide our decisions.   Sustainable Ingredient Sourcing
Sustainability starts in the pet food bag. It is becoming more prevalent to source pet food ingredients using sustainable methods to ensure there is minimal negative impact on ecological, environmental or human wellbeing. 

Sustainable Sourcing & Agronomy
Pet food manufacturers can partner with suppliers using sustainable sourcing practices. Kemin is one of the most vertically integrated suppliers of plant-based ingredients. Across the supply chain, Kemin controls the breeding, plant selection, growing, harvesting and extraction of our specialty crops. Kemin's rosemary and spearmint crops are grown to meet the world's most stringent operational standards. These crops are integrated into the production of Kemin's natural antioxidants.

Sustainable Proteins
Using alternative proteins can reduce the dependency on traditional proteins used in human food supply. Options for sustainably-sourced proteins include certain varieties of fish, nuts and seeds, which also provide beneficial omega-3 fatty acids for pets. Using invasive species as a protein source also benefits the environment from which they're removed. Many pet food manufacturers are also exploring insect proteins, which offer a source of protein for pets that's not in competition with human food supply.

Rendered Products
Another commonly unrecognized source of sustainable proteins are rendered products. Rendering creates valuable fats and proteins filled with vitamins and minerals for pets. Rendering is recycling; as this process makes use of 56 billion pounds1 of raw materials in the U.S. and Canada every year that would otherwise be sent to landfills.
  Sustainable Packaging
Much of what we consume comes packaged, and most plastic packaging can take 10 to 1,000 years to decompose. But new, innovative solutions can be used to save space in landfills. Some sustainable packaging solutions in the pet food industry include:
  Recycled cardboard, paper or plastic Innovative biodegradable options such as bioplastics Reusable containers for bulk transport
  The trend of small, individually-packaged pet food portions is not as sustainable as including multiple portions in one package. Pet food manufacturers can optimize portion sizes by using antioxidants and food safety ingredients to help maintain the shelf life of larger packages of pet food.
Third-Party Certifications
The pet food industry is constantly impacted by new trends and shifting consumer perceptions. Because of this, consumers are wary of 'greenwashing' efforts by companies to appear sustainable without proof of verified or certified practices. There is a variety of third-party certifications that pet food manufacturers can use to certify how their products are produced, including:
  Certifications for ingredients: Sustainable seafood (MSC – certified – Marine Stewardship Council) Sustainably Grown (SCS Global) RSPO or RTRS (Roundtable for Sustainable Palm Oil & Roundtable for Responsible Soy) Non-GMO USDA Organic  
Certifications within production & operations: Supply chain certifications that evaluate traceability, ingredient integrity and ethical and transparent sourcing Animal Welfare Certified Renewable energy and net-zero emissions Sustainable and recyclable packaging Certified vegan      Sustainability at Kemin
Sustainability is a key area of focus at Kemin, as reflected in our vision statement. Along with sustainable agronomy practices, Kemin has sustainability initiatives for energy, waste, conservation, and biodiversity. Learn more about sustainability at Kemin here.   Key Takeaways   Sustainability is now a mainstream expectation among pet owners
Pet owners are increasingly choosing sustainably produced and packaged products, making sustainability a core market driver rather than a niche trend. 
  Sustainable ingredient sourcing is central to reducing environmental impact
Pet food manufacturers are shifting toward sustainably grown, plant‑based, alternative, and upcycled protein sources—such as rosemary, spearmint, insect proteins, and rendered products—to lessen resource strain and promote environmental health. 
  Vertically integrated and certified supply chains support stronger sustainability outcomes
Kemin highlights its vertically integrated model as a way to ensure responsible agronomy, regenerative practices, and traceable ingredients throughout the supply chain. Source: Kemin Nutrisurance

Sensitive Nutrients Connection for Precision Nutrition
Nutrition

3+ MIN

Sensitive Nutrients Connection for Precision Nutrition

By Armando Enriquez de la Fuente Blanquet

The impact of digitalization on the micronutrient nutritional profile of pet food is a significant and often overlooked subject, even when technology is not considered. By precisely controlling extrusion parameters (temperature, moisture, precision and baking time), the quality of sensitive nutrients, such as vitamins, minerals, and amino acids, is maintained, avoiding degradation from heat or excessive humidity. Controlling the process allows manufacturers to verify the density, moisture, size, and shape of kibbles, which impact digestibility, texture, nutrient absorption, and palatability. When we refer to specific diets (high digestibility, weight control, and digestive health), these factors are essential. Traceability and digital registration facilitate not only nutritional auditing and formula controls but also regulatory compliance and micronutrient management per batch, which is especially important in the presence of transparency, quality, animal health, or special diets. With historical data and analytical support, manufacturers can upgrade their recipes to achieve efficiency in nutrition and costs. For example, optimizing ingredient mixes, protein sources, additives, vitamins, and minerals to achieve better nutritional balance without compromising economy or scalability.
  Moreover, vitamins and trace minerals, such as zinc, iron, copper, manganese, selenium, and iodine, among others, are essential for energy metabolism, immune health, bone and muscle development, and skin and coat integrity as they regulate cellular oxidation, reproduction, and growth.
  Micronutrients, instead, face technological challenges in food manufacturing:
  Heat, moisture, and oxygen sensitivity: Heat, moisture, and oxygen sensitivity: Vitamins are highly thermolabile, and they break down during extrusion and drying. It is fundamental to use products with microencapsulation technologies to protect them against high temperatures and reduce oxidation and chemical interactions with minerals.
  Chemical interactions: If trace minerals (e.g., iron and copper) are not properly protected, they oxidize or inactivate vitamins. Chelated or organic minerals not only offer better bioavailability and stability of trace elements in the thermal process but also reduce negative interactions with nutrients.
  Dosage difficulties in small quantities: Premixes are applied to microdosing, so with a minimal deviation, the nutritional value of the batch is compromised. Nowadays, we refer to intelligent mixing in which control software manages optimal times, mixing speed, additional period, and final homogeneity to ensure the uniform distribution of vitamins and minerals.
  Distribution problems in mixing: To ensure the same nutrient proportion in kibbles, homogeneity must be high. Premix manufacturers produce precise, homogeneous mixes that minimize dosage mistakes, ensure uniformity between batches, and facilitate registration and nutritional auditing.
  These challenges are boosting a strong demand for advanced formulation technologies, intelligent automation, and digital monitoring systems. The precise incorporation of vitamins and trace elements no longer depends on understanding nutrition. Today, they require automated processes, intelligent sensors, digital control, and predictive maintenance. Pet food plants become an atmosphere where innovation in ingredients combines with technological transformation to guarantee safer, stable, nutritious, and reliable products.
  Conclusion
  Digitalization in pet food facilities is not a future trend; it is a reality that shows concrete achievements. Technologies for automation, sensors, digital control, AI, and data analysis are already transforming the way pet food is produced, enhancing efficiency, quality, consistency, traceability, sustainability, and flexibility. By MVZ Armando Enriquez de la Fuente Blanquet
Source: All Pet Food Magazine

Sustainability Trends In The Pet Industry
Sustainability

4+ MIN

Sustainability Trends In The Pet Industry

For advocates, keeping a finger on the pulse of the industry that feeds and supplies companion animals is essential. The inaugural State of Sustainability in the Pet Industry report, produced by the Pet Sustainability Coalition, combines data from several sources to provide an overview of the trends, challenges, and opportunities around sustainability in the pet industry. Ultimately, it argues that environmental responsibility has shifted from a niche marketing trend to a structural necessity.
  The report's primary data comes from the Pet Sustainability Coalition's first-ever benchmark assessment, a self-reported survey of their 200+ members worldwide regarding sustainable business practices. This is supplemented by pet consumer data acquired from research partners Nextin and BBMG, as well as publicly available industry data tracking global trends in sustainability, consumer behavior, and market innovation.
  It's important to note that much of the internal data comes from companies that have already joined a sustainability coalition, potentially skewing results toward more environmentally conscious businesses.   Consumers Want Transparency
A major takeaway for advocates is the shift in consumer expectations. The report finds that 84% of companion animal guardians hold companies responsible for addressing climate change. Furthermore, guardians are much more likely to act on these values than non-guardians: 62% bought an environmentally friendly product in the past month, compared to only 46% of non-guardians.
  However, blind trust is fading. Consumers, particularly younger generations like Gen Z and Millennials, are becoming skeptical of vague 'green' claims. They're looking for verifiable proof of responsible sourcing and recyclable packaging rather than unsubstantiated marketing. While affordability remains a primary barrier to purchasing sustainable goods, sustainability is often the deciding factor when price expectations are met.   The Business Case
According to the report, companies are increasingly recognizing that sustainability drives business resilience. Climate change poses material financial risks. In the pet food sector, for instance, extreme weather contributes to price volatility when sourcing meat and fish, suggesting that diversifying into alternative proteins could help address this vulnerability. Consequently, 54% of CEOs now link sustainability directly to business performance, up from 34% in 2018.   Regulatory Pressure
Perhaps the strongest driver of change is the tightening regulatory landscape. The report highlights a shift from voluntary guidelines to mandatory legal requirements. For example, the European Union's Green Claims Directive requires companies to verify environmental claims with third-party evidence to combat greenwashing, while in California, Senate Bills 253 and 261 mandate disclosure of greenhouse gas emissions and climate-related financial risks for large companies doing business in the state. Laws like these are forcing companies to move beyond simple marketing to rigorous data collection and reporting.   Innovation In Proteins And Packaging
The report identifies protein sourcing as the most significant environmental impact in the pet food sector. It presents a nuanced view of the trade-offs involved in different protein choices. For instance, while human-grade diets use minimal processing and appeal to consumers who value ingredient transparency, they can have higher energy requirements for refrigeration and cold-chain distribution. Given these concerns, novel proteins such as fermentation-derived and plant-based options are highlighted as critical tools for supporting the industry's long-term sustainability goals.
  Packaging is another major focus, with industry trends moving toward 'circularity.' This involves designing packaging that's recyclable or reusable, driven in part by Extended Producer Responsibility laws which shift waste management costs from consumers to producers.   Advocating For Progress, Not Promises
The report concludes that the pet industry is currently in an early-to-mid stage of sustainability maturity. While there's progress, significant gaps remain, particularly in measuring value chain emissions — those occurring in the supply chain where the biggest impacts, like ingredient sourcing, lie.
  For advocates, the report offers several actionable insights:
  Push for alternative proteins: The pet industry is beginning to acknowledge that novel proteins, including plant-based and fermentation-derived, are necessary for climate resilience. Advocates can leverage this business case to promote non-animal protein sources.
  Demand verification: With the rise of anti-greenwashing laws, advocates can hold companies accountable by demanding third-party verification for any environmental claims.
  Support systemic changes: Advocates can support legislative efforts like Extended Producer Responsibility laws and climate disclosure mandates, which force transparency and penalize wasteful practices.
  By understanding that the industry views sustainability as a tool for risk mitigation and profit, advocates can better frame their campaigns to accelerate the transition toward a more ethical and environmentally sound food and supply system for companion animals. Summary By: Meghann Cant | Original Study By: Pet Sustainability Coalition. (2026). 
Source: faunalytics

Reference
Pet Sustainability Coalition. (2026). State of sustainability in the pet industry – 2025 edition. https://psc.petsustainability.org/state-of-the-industry


Insect Based

Insect Based Study Indicates Good Acceptance of Insect-Based Wet Food by Dogs

3+ MIN

Study Indicates Good Acceptance of Insect-Based Wet Food by Dogs

Ingredients derived from insects are being explored as alternative sources of protein in pet nutrition. 
  In addition to their functional potential, these raw materials have attracted industry interest due to their versatility in both wet and dry formulations.
  A recent study evaluated the acceptance of wet dog food containing insect-based ingredients marketed under the PureeX and ProteinX brands, developed by Protix. 
  The results indicated that both the all-insect-based diet and the hybrid formulation—combining insects and chicken—were readily consumed by the participating animals.   How the study was conducted
The trial included 170 small and medium-sized dogs, all living in homes. According to the technical summary, these categories were selected because they are often considered more selective with regard to food.
  Two diets were evaluated. The first consisted exclusively of ingredients derived from the black soldier fly larva (Hermetia illucens), combining PureeX — described as a minimally processed ingredient — and ProteinX, an insect meal. 
  The second was a hybrid formulation that combined the same insect ingredients with fresh chicken.
  Each caregiver offered one of the diets for two consecutive days and then switched to the other formula for another two days. 
  During the testing period, participants were not informed about the composition of the products.
  At the end of each stage, those in charge evaluated the dogs' consumption. According to the report, both formulations were considered highly acceptable, with no statistically significant difference in intake between the 100% insect diet and the hybrid diet.   Behavioral assessment and sensory perception
In addition to the volume consumed, the study analyzed the dogs' behavior before, during, and after meals. 
  Among the responses associated with positive acceptance were wagging the tail before the food was offered, consuming the entire portion, and licking the lips after the meal. These behaviors were recorded in both diets.
  Those responsible also evaluated sensory attributes such as texture, aroma, and appearance. Both formulations received an average score of seven, on a scale of zero to ten, for these criteria.
  When asked for a recommendation, 82% said they would recommend a diet entirely based on insects, while 81% said they would recommend a hybrid formulation with chicken.
  According to the manufacturer, PureeX is indicated for use in moist foods and can also be included in dry extruded formulations, being available in fresh and frozen versions. ProteinX, on the other hand, is marketed as a protein ingredient in flour form.   Alternative protein on the rise
Insect proteins have been studied as alternatives to traditional sources, with the potential to contribute to formulations seeking ingredient diversification. 
  In addition to nutritional profile, manufacturers highlight functional and sustainability aspects as differentiating factors of this type of raw material.   FAQ about wet food with insect protein
Do dogs readily accept food containing insect protein?
According to the study, both the 100% insect formulation and the hybrid with chicken were readily consumed.
Was there a difference in consumption between the diets tested?
No. The report indicates that no significant difference in intake was observed.
  Can insect protein replace traditional proteins?
It is being studied as an alternative source, but the choice of diet should always be made in consultation with a veterinarian. Source: Cães & Gatos

Insect Based Tebrio boosts B Corp certification score to 96 points, up 11 from 2022

3+ MIN

Tebrio boosts B Corp certification score to 96 points, up 11 from 2022

Salamanca, February 4, 2026- Tebrio, pioneering Spanish biotechnology company specializing in the comprehensive utilization of the Tenebrio molitor insect to produce sustainable natural ingredients, has achieved its B Corp recertification after successfully completing the rigorous social, environmental, and governance impact assessment conducted by the international organization B Lab.

With this recognition, Tebrio solidifies its position within a global community of 10,000 companies that meet high standards of social and environmental impact and share a common purpose: harnessing the power of business to drive positive change in the world. It has done so by exceeding its initial 2022 certification score by 11 points, reaching 96.1 points, more than 15 points above the 80 required for certification.

During this process, B Lab particularly recognized the company's responsible governance, commitment to the circular economy, ethical resource management, and contribution to social and economic development in rural areas. Since its first certification in 2022, Tebrio has continued to advance in integrating people-focused well-being policies, environmental efficiency, and transparency across its entire value chain.

Adriana Casillas, CEO and co-founder of Tebrio, emphasizes: "This recertification is much more than a certification: it is confirmation that we are building an industrial model committed to transparency, equity, and resilience. Being a B Corp means growing responsibly, grounding every advancement in a shared purpose: generating positive and lasting impact."   A Purpose-Driven Business Model   Since its founding, Tebrio has placed sustainability and responsible innovation at the core of its corporate strategy. Its production model is based on circular economy principles, transforming agricultural by-products into ingredients for applications in animal nutrition, regenerative agriculture, cosmetics, and green biotechnology.

This philosophy translates into a genuine commitment to rural areas and the transition to a fairer economy. The company promotes local talent development, fosters diversity within its workforce, and maintains business practices aligned with the United Nations Sustainable Development Goals (SDGs).   A recognition that drives continuous improvement   Renewing B Corp certification is not an endpoint, but a commitment to ongoing transformation. Tebrio will continue advancing its sustainability strategy through progressive carbon footprint reduction, exclusive use of renewable energy, promotion of skilled rural employment, equal opportunities, team well-being, and transparency via externally verified impact reports.

This long-term vision reaffirms Tebrio's ambition to be a global benchmark in sustainable bioeconomy, where innovation and purpose integrate into every decision. The Salamanca-based company is currently immersed in building :oFarm, its innovative 100,000 m² industrial plant dedicated to the full production of protein and organic fertilizers from the Tenebrio molitor insect. Source: Tebrio
About B Corp Companies B Corp companies form part of a global community of 10,000 businesses that meet high standards of social impact, environmental performance, transparency, and governance, as verified by B Lab.

In Spain, 300 companies use the B Impact Assessment and collectively generate €12.34 billion in aggregated revenue, including food sector leaders like Danone and Hijos de Rivera, fashion brands such as ECOALF, Camper, and Patagonia, and banking institutions like Triodos Bank and imagin.

All share a common vision: redefining business success by measuring progress through their contribution to the well-being of people and the planet. Tebrio's B Corp certification also underscores its commitment to JEDI principles (Justice, Equity, Diversity, and Inclusion), fully integrated into its management model and organizational culture.


About Tebrio and o:Farm Tebrio is a biotechnology company headquartered in Salamanca, a global pioneer in the industrial breeding of Tenebrio molitor and the development of sustainable natural ingredients. Founded in 2014, its business model is grounded in the circular economy and innovation applied to sectors such as agriculture, food, and green biotechnology. Tebrio is currently advancing the construction of :oFarm, its industrial plant that will operate on 100% renewable energy from its own solar panels, reinforcing its commitment to sustainable biotechnological production. Press Contact José Ángel Sanz – Head of Communications joseangel.sanz@tebrio.com Phone: +34 601 900 144 contact@tebrio.com Phone: +34 923 048 049 http://www.tebrio.com


Labels

Labels Understanding Pet Food Labels

1+ MIN

Understanding Pet Food Labels

The law requires that the label contains certain key pieces of information including a list of ingredients (referred to on the label as 'Composition'), additives and a nutritional analysis (referred to as 'Analytical Constituents') along with feeding guidelines.


Where can I find out more information about a product?
Pet food companies have customer care lines to answer any questions about their products (contact details are on the back of the pack). Many also have full product information on company websites. For more general information on pet food ingredients, please visit: www.fediaf.org.   Feeding guidelines
Feeding guidelines are for the average pet and you also need to consider size, age and the level of activity when deciding how much to feed your pet. Start by feeding the suggested amount and keep an eye on your pet's weight and body condition.
 
The best way to check how things are going is to perform a body condition score on your pet. The Pet Size-O-Meter1 is a tool developed by the British Pet Food Manufacturers Association to help doing this and is available through their website: www.pfma.org.uk.
    Download the factsheet or click here for more factsheets


Source: FEDIAF 


References
1 Body Condition Score Charts such as this Pet Size-O-Meter (PSOM) typically range from 1-5 or 1-9 in their scoring system. This 5 point PSOM has been designed to be used by pet owners to supplement their routine veterinary checks.

Labels White Label vs. Private Label: What’s the Difference—and Where’s the Opportunity?

4+ MIN

White Label vs. Private Label: What’s the Difference—and Where’s the Opportunity?

White labeling involves putting your brand's logo and messaging on an existing, typically generic, product—a formula that multiple retailers or brands can purchase and rebrand. It's a fast, low-cost solution, but it offers little in the way of true brand differentiation and innovation. Private labeling, by contrast, means the retailer or brand owns the unique formula created specifically for them (and sometimes even by them), with the ability to select ingredients, and control over formulation, claims, and design. Think of white labeling as renting a product versus private labeling as owning your own custom creation. In other words, renting an apartment versus building your dream home.  
  Private labeling can also commonly be referred to as 'store brand' or 'house brand.' However, this approach is not limited to retailers. Similarly, the same concept utilized by companies like Petco or Chewy can be useful to independent pet brands by allowing them to leverage customization and brand differences without the bottom-line burden of owning their own manufacturing facilities. This is also referred to as working with a co-manufacturer, or a third party that produces the product, but the brand or retailer retains ownership of the unique formulation, design, claims, and other aspects of the product. 
  In today's market, where consumers are seeking authenticity, transparency, and premium quality, private labeling has emerged as the more strategic and profitable choice.    Private Label Taking Over? 
The latest industry data confirms the shift to private labeling. According to NielsenIQ, premium pet food continued to show double-digit unit growth through mid-2024, even as broader pet food demand stabilized. Private label now accounts for approximately 17% of both dollar and unit share in the pet category, with store-brand offerings contributing nearly 3.5% of total dollar sales. This aligns with broader consumer trends across categories—data from the Private Label Manufacturers Association (PLMA) shows private label dollar sales grew 3.9% in 2024, outpacing national brands. In fact, across all sectors, private label now represents 19.5% of total dollar share, a 3% increase from the previous year. This growth is driven not by low-cost generics but by premium, wellness-focused store brands that meet modern consumer expectations for health, sustainability, and ingredient transparency, and the pet industry is uniquely positioned to benefit from this trend. In the U.S., pet spending reached $151.9 billion in 2024 and is projected to hit $157 billion in 2025, with pet parents increasingly treating their pets as members of the family. Interestingly, over 80% of consumers view private label quality as equal to or better than national brands. In the pet space, that opens the door for truly differentiated products, from gut health supplements and novel proteins to functional treats and sustainable packaging that resonate with today's wellness-driven pet parent.  
  Moreover, private label products offer substantial financial upside. On average, they yield 25% to 30% higher gross margins than national brands (or 'name brands') due to lower marketing and distribution costs and stronger customer retention. Some niche pet brands report even higher margins, especially when their products are aligned with emerging trends or serve an unmet need. 
This is exactly where BSM Partners delivers competitive advantages. As the largest full-service pet industry consulting firm in North America, our team of veterinary nutritionists, PhD food scientists and nutritionists, regulatory experts, and product developers helps brands build exclusive, science-backed formulations that go far beyond basic private labeling. From functional treats to next-generation supplements, we ensure that each product not only meets consumers' needs but also aligns with the latest science and market trends.  
  We also handle the regulatory side, navigating guidelines set by the Association of American Feed Control Officials (AAFCO), substantiating claims, and ensuring products are both legally compliant and marketing-ready. Our innovation pipeline helps brands stay ahead of the curve, while our extensive network of trusted co-manufacturers allows for rapid scaling from prototype to launch. 
  While white labeling may offer a fast route to market, it may not secure long-term customer loyalty or meaningful differentiation. Private labeling, especially when grounded in innovation and scientific credibility, builds lasting brand equity. It empowers pet brands and retailers to deliver premium, exclusive products that reflect their values and meet rising consumer expectations for transparency, functionality, and quality. With the pet category showing no signs of slowing down and private-label sales and trust on the rise, now is the time to invest in a private-label strategy that sets a brand apart. 
  With BSM Partners as your innovation partner, your private label becomes a competitive advantage built on science, expertise, and strategic execution. 

About the Author
Dr. Katy Miller works as the Director of Veterinary Services at BSM Partners. She earned her veterinary degree at Ross University and completed her clinical year at Louisiana State University. She previously served for 11 years as the Director of Dog and Cat Health and Nutrition for Mud Bay where she earned multiple certifications and specialized in pet food nutrition, prior to which she practiced general and emergency medicine for seven years. She is also a competitive three-day eventer, licensed falconer, and claims only two (Golden and Mini Doxie) of their nine dogs.


By Dr. Katy Miller
Source: BSM Partners


Sustainability

Sustainability Strategies for Sustainability in the Pet Food Market
 

3+ MIN

Strategies for Sustainability in the Pet Food Market  

What Makes A Sustainable Pet Food Product?  
When discussing sustainability, we consider a range of environmental, social and economic issues. The goal is to meet the needs of the present without limiting the ability of future generations to meet their own needs. While there is no all-encompassing definition of a sustainable ingredient or practice, we can use the above table to guide our decisions.   Sustainable Ingredient Sourcing
Sustainability starts in the pet food bag. It is becoming more prevalent to source pet food ingredients using sustainable methods to ensure there is minimal negative impact on ecological, environmental or human wellbeing. 

Sustainable Sourcing & Agronomy
Pet food manufacturers can partner with suppliers using sustainable sourcing practices. Kemin is one of the most vertically integrated suppliers of plant-based ingredients. Across the supply chain, Kemin controls the breeding, plant selection, growing, harvesting and extraction of our specialty crops. Kemin's rosemary and spearmint crops are grown to meet the world's most stringent operational standards. These crops are integrated into the production of Kemin's natural antioxidants.

Sustainable Proteins
Using alternative proteins can reduce the dependency on traditional proteins used in human food supply. Options for sustainably-sourced proteins include certain varieties of fish, nuts and seeds, which also provide beneficial omega-3 fatty acids for pets. Using invasive species as a protein source also benefits the environment from which they're removed. Many pet food manufacturers are also exploring insect proteins, which offer a source of protein for pets that's not in competition with human food supply.

Rendered Products
Another commonly unrecognized source of sustainable proteins are rendered products. Rendering creates valuable fats and proteins filled with vitamins and minerals for pets. Rendering is recycling; as this process makes use of 56 billion pounds1 of raw materials in the U.S. and Canada every year that would otherwise be sent to landfills.
  Sustainable Packaging
Much of what we consume comes packaged, and most plastic packaging can take 10 to 1,000 years to decompose. But new, innovative solutions can be used to save space in landfills. Some sustainable packaging solutions in the pet food industry include:
  Recycled cardboard, paper or plastic Innovative biodegradable options such as bioplastics Reusable containers for bulk transport
  The trend of small, individually-packaged pet food portions is not as sustainable as including multiple portions in one package. Pet food manufacturers can optimize portion sizes by using antioxidants and food safety ingredients to help maintain the shelf life of larger packages of pet food.
Third-Party Certifications
The pet food industry is constantly impacted by new trends and shifting consumer perceptions. Because of this, consumers are wary of 'greenwashing' efforts by companies to appear sustainable without proof of verified or certified practices. There is a variety of third-party certifications that pet food manufacturers can use to certify how their products are produced, including:
  Certifications for ingredients: Sustainable seafood (MSC – certified – Marine Stewardship Council) Sustainably Grown (SCS Global) RSPO or RTRS (Roundtable for Sustainable Palm Oil & Roundtable for Responsible Soy) Non-GMO USDA Organic  
Certifications within production & operations: Supply chain certifications that evaluate traceability, ingredient integrity and ethical and transparent sourcing Animal Welfare Certified Renewable energy and net-zero emissions Sustainable and recyclable packaging Certified vegan      Sustainability at Kemin
Sustainability is a key area of focus at Kemin, as reflected in our vision statement. Along with sustainable agronomy practices, Kemin has sustainability initiatives for energy, waste, conservation, and biodiversity. Learn more about sustainability at Kemin here.   Key Takeaways   Sustainability is now a mainstream expectation among pet owners
Pet owners are increasingly choosing sustainably produced and packaged products, making sustainability a core market driver rather than a niche trend. 
  Sustainable ingredient sourcing is central to reducing environmental impact
Pet food manufacturers are shifting toward sustainably grown, plant‑based, alternative, and upcycled protein sources—such as rosemary, spearmint, insect proteins, and rendered products—to lessen resource strain and promote environmental health. 
  Vertically integrated and certified supply chains support stronger sustainability outcomes
Kemin highlights its vertically integrated model as a way to ensure responsible agronomy, regenerative practices, and traceable ingredients throughout the supply chain. Source: Kemin Nutrisurance

Sustainability Sustainability Trends In The Pet Industry

4+ MIN

Sustainability Trends In The Pet Industry

For advocates, keeping a finger on the pulse of the industry that feeds and supplies companion animals is essential. The inaugural State of Sustainability in the Pet Industry report, produced by the Pet Sustainability Coalition, combines data from several sources to provide an overview of the trends, challenges, and opportunities around sustainability in the pet industry. Ultimately, it argues that environmental responsibility has shifted from a niche marketing trend to a structural necessity.
  The report's primary data comes from the Pet Sustainability Coalition's first-ever benchmark assessment, a self-reported survey of their 200+ members worldwide regarding sustainable business practices. This is supplemented by pet consumer data acquired from research partners Nextin and BBMG, as well as publicly available industry data tracking global trends in sustainability, consumer behavior, and market innovation.
  It's important to note that much of the internal data comes from companies that have already joined a sustainability coalition, potentially skewing results toward more environmentally conscious businesses.   Consumers Want Transparency
A major takeaway for advocates is the shift in consumer expectations. The report finds that 84% of companion animal guardians hold companies responsible for addressing climate change. Furthermore, guardians are much more likely to act on these values than non-guardians: 62% bought an environmentally friendly product in the past month, compared to only 46% of non-guardians.
  However, blind trust is fading. Consumers, particularly younger generations like Gen Z and Millennials, are becoming skeptical of vague 'green' claims. They're looking for verifiable proof of responsible sourcing and recyclable packaging rather than unsubstantiated marketing. While affordability remains a primary barrier to purchasing sustainable goods, sustainability is often the deciding factor when price expectations are met.   The Business Case
According to the report, companies are increasingly recognizing that sustainability drives business resilience. Climate change poses material financial risks. In the pet food sector, for instance, extreme weather contributes to price volatility when sourcing meat and fish, suggesting that diversifying into alternative proteins could help address this vulnerability. Consequently, 54% of CEOs now link sustainability directly to business performance, up from 34% in 2018.   Regulatory Pressure
Perhaps the strongest driver of change is the tightening regulatory landscape. The report highlights a shift from voluntary guidelines to mandatory legal requirements. For example, the European Union's Green Claims Directive requires companies to verify environmental claims with third-party evidence to combat greenwashing, while in California, Senate Bills 253 and 261 mandate disclosure of greenhouse gas emissions and climate-related financial risks for large companies doing business in the state. Laws like these are forcing companies to move beyond simple marketing to rigorous data collection and reporting.   Innovation In Proteins And Packaging
The report identifies protein sourcing as the most significant environmental impact in the pet food sector. It presents a nuanced view of the trade-offs involved in different protein choices. For instance, while human-grade diets use minimal processing and appeal to consumers who value ingredient transparency, they can have higher energy requirements for refrigeration and cold-chain distribution. Given these concerns, novel proteins such as fermentation-derived and plant-based options are highlighted as critical tools for supporting the industry's long-term sustainability goals.
  Packaging is another major focus, with industry trends moving toward 'circularity.' This involves designing packaging that's recyclable or reusable, driven in part by Extended Producer Responsibility laws which shift waste management costs from consumers to producers.   Advocating For Progress, Not Promises
The report concludes that the pet industry is currently in an early-to-mid stage of sustainability maturity. While there's progress, significant gaps remain, particularly in measuring value chain emissions — those occurring in the supply chain where the biggest impacts, like ingredient sourcing, lie.
  For advocates, the report offers several actionable insights:
  Push for alternative proteins: The pet industry is beginning to acknowledge that novel proteins, including plant-based and fermentation-derived, are necessary for climate resilience. Advocates can leverage this business case to promote non-animal protein sources.
  Demand verification: With the rise of anti-greenwashing laws, advocates can hold companies accountable by demanding third-party verification for any environmental claims.
  Support systemic changes: Advocates can support legislative efforts like Extended Producer Responsibility laws and climate disclosure mandates, which force transparency and penalize wasteful practices.
  By understanding that the industry views sustainability as a tool for risk mitigation and profit, advocates can better frame their campaigns to accelerate the transition toward a more ethical and environmentally sound food and supply system for companion animals. Summary By: Meghann Cant | Original Study By: Pet Sustainability Coalition. (2026). 
Source: faunalytics

Reference
Pet Sustainability Coalition. (2026). State of sustainability in the pet industry – 2025 edition. https://psc.petsustainability.org/state-of-the-industry


Wet food

Wet food Dana Technology: Flexibility and Efficiency for the Pet Food Market

2+ MIN

Dana Technology: Flexibility and Efficiency for the Pet Food Market

Dana Technology, renowned for innovative processing systems, develops solutions to address these demands. Its approach not only expands installed capacity but also designs versatile production lines adaptable to different formats using the same equipment, optimizing resources and ensuring high profitability.
The Main Challenges for Modern Plants
The production of different types of food traditionally requires independent production lines: one dedicated to wet food and another to snacks and semi-wet products. Although this model is traditional, it presents evident limitations: it occupies significant space, increases operational costs, and requires more personnel. In most cases, a high-capacity line operates below its potential, resulting in inefficiencies that affect profitability.

Based on the premise 'instead of getting more equipment, integrate the processes,' Dana offers technology that allows the same line to operate interchangeably with wet chunks or semi-wet products, adjusting time and steam baking levels as required. As a result, manufacturers can respond to different demands without costly plant expansions.

One of the most significant advancements introduced by this approach is the replacement of batch processing, which is characterized by manual conveying and lower efficiency in continuous flow operations. Products move from composition to baking and, depending on the objective, to drying or packaging. This structure not only accelerates production time but also enhances consistency and reduces management risks.
FlexLine™, the Flagship System
The Wet-Semi Moist FlexLine™ stands out among Dana's solutions. It is designed to alternate between wet and semi-wet products within the same equipment. The system incorporates a steam tunnel that ensures precise thermal processing and controlled drying through temperature zones and airflow regulation. This flexibility eliminates the need for double lines, optimizing investment and plant space.

Semi-wet food does not require autoclaved sterilization as wet products do, representing significant operational savings for manufacturers.

Combining two processes in a single line represents more than reduced investment costs: it streamlines management, improves human resource allocation, and ensures a better response to consumers who demand variety, quality, and transparency.
Conclusion: Toward a Smarter Pet Food Future
The future of pet food processing lies not in having more equipment but in creating smarter solutions adaptable to each company's needs. With developments such as FlexLine™, Dana Technology reaffirms its commitment to innovation and provides manufacturers with tools that combine flexibility, efficiency, and quality within the same system.

Know more about Dana's solutions at https://dana-technology.dk/ By DANA Technology
Source: All Pet Food

Wet food US Patent is a Huge Victory for Vagn

3+ MIN

US Patent is a Huge Victory for Vagn

In recent years, Dana Technology from Funen has specialized in equipment for the production of wet food for dogs and cats. Most recently, the company has secured a US patent for a new machine that makes better use of mechanically separated meat.
  - It is a major victory for us to obtain a patent for our new technology in the US. The patent protects the very way in which we manufacture the product. This is important when you make equipment that can be sold in many countries, says CEO Vagn Hansen. 
  The company's new machine pumps the raw material between two heated plates, while a rotating wheel kneads the mass until it acquires a firm, meat-like structure. The pieces are then cut for use in wet food pouches and cans for pets such as dogs and cats.
  - Bags, rather than cans, for example, are particularly popular because they contain just enough for the whole day. This drives a large market in Europe, the Far East, South America, and the US, says Vagn Hansen.
  Dana Technology's technology means that the company's customers can make better use of the raw material.
  - Customers want to upgrade their raw materials in order to achieve a higher price for the finished product. They can do that with our machine. It's basically the same meat, but now it has a texture that is easier to sell. If they can get just 10 percent more for the meat they use, then it's interesting. It's an upgrade in quality, and that's why they choose our solution, says Vagn Hansen.   European patent moves slowly
According to Vagn Hansen, the pet food segment is growing by approximately 10 percent annually globally, and he intends to pursue the patent in the United States and other countries.
  "If we see anyone advertising something similar in the country covered by the patent, we can take legal action against them. This also applies to Chinese companies. We haven't applied for a patent in China ourselves, because legal proceedings there are almost impossible. But we can keep them out of other markets," says Vagn Hansen.
  The European patent is also in the process of being developed, but progress is slower.
  - Authorities in Europe are not nearly as quick as those in the US. I have experienced it taking three years longer before, he says.
  He is not aware of any machine patents that cost less than half a million kroner.
  - On top of that, there is maintenance, so you have to be very sure that you have something that can be sold. But once you are on the market, it is often too late, because then the idea is known, and you may not be able to get a patent. But we didn't know that the machine would be used so widely, and this shows that the potential is often greater than you think when you first start out, says Vagn Hansen.
  Source: DI BUSINESS 


Nutrition

Nutrition Innovation, Technology, and Nutrition: The Use of Functional Snacks in the Management of Canine Osteoarthritis

5+ MIN

Innovation, Technology, and Nutrition: The Use of Functional Snacks in the Management of Canine Osteoarthritis

Osteoarthritis (OA) is a chronic, progressive, and degenerative joint disease frequently diagnosed in large-breed, obese, and geriatric dogs, as well as in those with genetic predisposition, such as Labrador retrievers and German shepherds. Joint pain, reduced range of motion, crepitus, and inflammation are the most common clinical signs, resulting in barriers to physical activity and reluctance to perform routine tasks, such as walking or climbing stairs. These limitations significantly compromise animal well-being and quality of life.

Conventional therapeutic options include surgical interventions on affected joints and pain management through the administration of nonsteroidal anti-inflammatory drugs (NSAIDs), whose benefits in analgesia and functional improvement are well established. However, long-term use of these drugs may be associated with relevant adverse effects, including renal and hepatic toxicity, as well as gastrointestinal complications. In addition, therapeutic efficacy depends not only on the pharmacodynamics of the active compound but also on treatment adherence, which is directly influenced by palatability and ease of administration. In light of these limitations, interest in complementary and less invasive therapies has continued to grow, e.g., nutraceuticals and dietary supplements.

Nutraceuticals, bioactive compounds with therapeutic potential, are widely used in the management of canine OA. Among the most extensively studied agents are glucosamine, chondroitin sulfate, undenatured type II collagen, omega-3 fatty acids, and cannabinoids, particularly cannabidiol (CBD). These compounds modulate inflammatory processes, stimulating cartilage regeneration and maintenance, reducing pain, and improving mobility.

Within this context, functional snacks have emerged as an effective vehicle for delivering these compounds, particularly due to their high acceptance by dogs and ease of use for pet owners, as they are commonly offered as training rewards or expressions of affection. Studies such as that by Costa et al. (2025), which evaluated owner-perceived acceptance of different pharmaceutical forms for continuous use in dogs, have demonstrated high acceptance of functional snacks (95%) and palatable pastes (90%), followed by powdered sachets (75%), oral suspensions (60%), and capsules (35%). Delivery formats directly associated with feeding showed superior adherence, while capsules had the lowest acceptability, especially in smaller dogs. The high palatability characteristic of snacks promotes better therapeutic compliance compared with traditional supplementation in capsules or powders, which are often rejected by animals or forgotten by owners. Another important advantage is dose standardization: each snack unit can contain precise quantities of bioactives, ensuring accurate intake and facilitating therapeutic monitoring.

Despite these advantages, the development and processing of functional snacks present challenges and require careful attention to technological and nutritional aspects, as the bioactive efficacy largely depends on ingredient selection and the processing conditions applied during manufacturing.

The food matrix of the snack can positively or negatively influence nutrient bioavailability. Formulations with adequate lipid levels enhance the absorption of lipophilic compounds (EPA and DHA). Likewise, additional functional ingredients—such as fermentable fibers, prebiotics, and antioxidants—may have complementary effects on joint function and inflammatory modulation.

Many of the compounds used in OA management are sensitive to heat, oxidation, and moisture, making production methods a critical factor in preserving their integrity, stability, and bioavailability.

Extrusion, the primary processing method used in the pet food industry, exposes ingredients to high temperatures and pressures, which may degrade compounds essential to therapeutic efficacy. On one hand, prolonged baking intensifies the Maillard reaction and lipid oxidation, reducing the functionality of sensitive actives. On the other hand, cold forming has emerged as an interesting alternative, although it presents limitations related to shelf life, microbiological safety, and operational costs. The key challenge, therefore, lies in adapting conventional technologies to minimize bioactive degradation without compromising texture, palatability, or product safety.

To mitigate functional losses, the industry employs technologies like microencapsulation, post-processing coating, and rigorous control of water activity and oxidation. Modern facilities incorporate low-temperature extruders, hybrid production lines, continuous NIR monitoring, and intelligent packaging solutions capable of extending the shelf life of nutraceuticals. Computational modeling also contributes to the optimization of industrial parameters, ensuring improved preservation of active compounds.

Industrial innovations have significantly contributed to the feasibility of therapeutic snacks, which manage osteoarthritis in pet food manufacturing. Integrating advanced technology, optimized industrial processes, and animal health ensures not only the stability of bioactive compounds but also their efficacy, representing a safe, practical, and highly compliant nutritional strategy for pet owners and veterinary professionals. The management of disease progression, the reduction of inflammation, and pain control are all significantly influenced by these technologies.

This movement aligns with the accelerated growth of the premium pet market, driven by owners seeking preventive health solutions and products with higher added value.

In this way, functional snacks turn their role as simple palatable treats into a strategic position as part of complementary therapeutic protocols. Meanwhile, manufacturers benefit from technologies that promote operational efficiency, loss reduction, and continuous innovation. As well, they position themselves as key players in the development of more sustainable, traceable, and personalized nutritional solutions. By Flávia Lavach
Source: All Pet Food Magazine
References
ALEXANDRU, C. B.; SORANA, D.; ADRIAN, M. The science of snacks: a review of dog treats. Frontiers in Animal Science, v. 5, 2024.
COSTA, M. B. F.; CHAMELETE, M. O.; MARTINEZ, M. S. de S. S.; ANDRADE, T. U. de. Palatability test of different pharmaceutical forms for administration of continuous-use medications in dogs: evaluation by owners. Observatório de la Economia Latinoamericana, [S. l.], v. 23, n. 9, p. e11390, 2025.
DE GODOY, M. R. C. et al. In vitro disappearance characteristics of selected categories of commercially available dog treats. Journal of Nutritional Science, v. 3, p, 47, 2014. 
GAMBLE, L. J. et al. Pharmacokinetics, Safety, and Clinical Efficacy of Cannabidiol Treatment in Osteoarthritic Dogs. Frontiers Veterinary Science, v. 23, p. 5-16, 2023.
KHAN, S. A. e MCLEAN, M. K. 2012. Toxicology of frequently encountered nonsteroidal anti inflammatory drugs in dogs and cats. Veterinary Clinics North America Small Animal Practice , v. 42(2), p. 289-306, 2012.
KIM, J. et al. Effect of microencapsulation on viability of probiotic in functional dog treats. Veterinary Research Communications, v. 43, n. 2, p. 91-101, 2019.
MATA, F. e DORMER, L. The efficacy of neutraceuticals to alleviate dog osteoarthritis symptoms, a meta analysis of case-control trials. Veterinary Archive Science, v. 93, p. 351-360, 2023.
OBA, P. et al. Nutrient and Maillard reaction product concentrations of commercially available pet foods and treats. Journal of Animal Science, v. 100, p. 11, 2022.

Nutrition Guide to Probiotics for Dogs: What They Do & How to Choose
 

5+ MIN

Guide to Probiotics for Dogs: What They Do & How to Choose  

Probiotics are beneficial microorganisms that naturally live in your dog's gastrointestinal tract, working to maintain balance by introducing 'good' bacteria. Many modern probiotic formulas for dogs also include prebiotics (which nourish beneficial bacteria) and postbiotics (helpful compounds that support gut health). Together, they work harmoniously to help maintain a healthy gut environment.
  In this article, we'll explore how probiotics support your dog's well-being, what to look for in a quality supplement, and how PetLabCo.'s Probiotic Chews stand out among the options available.   How Do Probiotics Support My Dog's Well-being?
Your dog's gut is home to a vast ecosystem of microorganisms known as the gut microbiome, which influences much more than just digestion. In fact, a balanced gut is closely connected to your dog's immune response, nutrient absorption, and even energy levels.
  When your dog's gut bacteria are balanced, they may help to:
  Support the breakdown of food and nutrient absorption Help support natural immune defenses May help maintain healthy stool consistency
  External factors like changes to your dog's daily routine or diet can disrupt this balance. Probiotics may help maintain harmony by introducing beneficial bacteria, supporting a healthy gut environment over time.   What Kinds of Probiotic Products Are Available for Dogs?
Probiotics for dogs come in a few convenient forms. What matters most is consistency of use rather than format. Common options include:
  Soft chews – A tasty, convenient form that's easy to give daily. Powders – Sprinkled over food for a mess-free supplement option. Capsules or tablets – Typically given with food for precise dosing.
  Soft chews, such as PetLabCo.'s Probiotic Chews, are often favored by pet parents because they combine palatability with function, making daily gut health support effortless.   Ingredients Typically In Dog Probiotics
A high-quality probiotic for dogs may gently support your pup's digestive health, immune system, and overall gut balance. Certain beneficial bacteria are often included in dog probiotics, because they naturally live in your pup's gut and may help maintain regularity and overall well-being. Some of the most commonly used strains include:
  Lactobacillus species (such as L. acidophilusand L. rhamnosus) – These friendly bacteria may help break down food, support nutrient absorption, and promote a balanced gut environment.
  Bifidobacterium species (such as B. animalis) – Known for supporting healthy stool consistency and helping to maintain a calm, comfortable digestive system.
  Enterococcus faecium – A hardy strain that may help balance intestinal microflora and support immune function, especially during times of stress.
  Bacillus coagulans – A spore-forming probiotic prized for its ability to survive harsh stomach conditions and reach the gut where it may support digestion and microbial balance.
Together, these strains are thoughtfully selected to help keep your dog's gut in good shape, supporting them from the inside out.
  In addition, many products include prebiotics (like inulin or fructooligosaccharides) that feed the good bacteria, and postbiotics that can help support gut barrier integrity.
  When selecting a probiotic, look for products that list specific bacterial strains and guaranteed CFU (colony-forming unit) counts — this helps ensure that the required amount is present to see the desired benefits.   Potential Benefits of Adding A Probiotic To Your Dog's Daily Routine
When used consistently, probiotics may help support multiple aspects of your dog's well-being. Some of the most common benefits reported by pet parents include:
  Digestive health – Probiotics can help maintain stool quality and digestive comfort. Immune function – Since much of the immune system resides in the gut, supporting gut health can help support natural defenses. Skin and Coat – A balanced gut microbiome can have positive downstream effects on other systems. Overall well-being – Dogs with balanced digestive function often appear more energetic and comfortable.
  While probiotics are not intended to treat or cure any condition, they're a great proactive support tool for maintaining balance and long-term health.   Probiotic Chews: PetLabCo.'s Premium-Quality Probiotic For Dogs
Looking for an easy way to help support your dog's digestive health? PetLab Co.'s Probiotic Chews were made with you, and your pup, in mind. These tasty pork-flavored soft chews are loved by dogs and designed to fit seamlessly into your daily routine.
  Each soft chew includes a carefully selected blend of probiotics, prebiotics, and postbiotics that may help support gut balance, digestive comfort, and immune health over time.
  Key highlights include:
  3 strains of beneficial bacteria to help maintain healthy gut flora Prebiotics to nourish good bacteria, plus postbiotics to help support gut health Soft texture and delicious flavor make them feel like a treat (but they're not!) Developed with input from a nutritionist for gentle, consistent support
  The soft chews are suitable for dogs of all breeds and sizes, aged 12 weeks and older. With daily use, they help support digestive comfort, nutrient absorption, and immune health, all while being simple to add to mealtime.   Frequently Asked Questions: Probiotics For Dogs
Are probiotics suitable for my dog?
Probiotics specially formulated for dogs can be a gentle way to support digestive health and overall well-being. It's always best to follow the serving guidelines on the label and check with your veterinarian before starting any new supplement, especially if your dog has specific health concerns.
  Can I give human probiotics to my dog?
It's best to use probiotics formulated for dogs. The bacterial strains and dosages in human products aren't always suitable for canine digestion.
  When will I notice results?
Every dog is different, but pet parents often report seeing positive changes, such as healthy digestive function or stool consistency, within three months of consistent use.
  Can puppies take probiotics?
Yes, many probiotics are suitable for puppies over 12 weeks old, but always check the label and serving instructions.
Can probiotics be used year-round?
Yes — consistent use helps maintain gut balance. Even when your dog isn't showing signs of digestive discomfort, daily probiotics can provide proactive support for long-term health.   Conclusion: Are Probiotics Worth Adding to Your Dog's Routine?
Probiotics can be a simple, beneficial addition to your dog's routine, supporting digestive health, immune function, and overall well-being. By maintaining balance in the gut microbiome, they provide foundational support for comfort and vitality.
  For pet parents looking for a convenient, high-quality option, PetLabCo.'s Probiotic Chews make it easy to give your dog the consistent gut health support they need – all in a delicious, daily reward they'll look forward to. Source: Dogster


Technology

Technology Digital Twins in the Pet Food Industry: From Simulation to Predictive Control

4+ MIN

Digital Twins in the Pet Food Industry: From Simulation to Predictive Control

What Digital Twins Are and How They Are Used Today
A digital twin is a dynamic, virtual representation of a physical object, process, or entire an production system. Unlike static simulation, it continuously utilizes real data from sensors and control systems, enabling it to accurately reflect the current state of the process and predict its future behavior.

According to IBM, digital twins are currently used in manufacturing to improve operational efficiency, optimize processes, reduce failures, accelerate product development, and enable predictive maintenance. In industrial environments, their application ranges from individual production lines to entire plants, integrating operating variables, energy consumption, quality, and equipment performance, as well as supporting plant planning, virtual testing of new products, layout optimization, and control of complex processes, among other uses.
From Simulation to Predictive Decision-Making
The advancement of digital twins is closely linked to the convergence of process simulation, industrial sensors, artificial intelligence, and cloud computing. This integration enables manufacturers to move from a reactive model—based on manual sampling and subsequent adjustments—to a predictive and preventive approach.

According to an article by StartUs Insights, the market for digital twins applied to manufacturing could reach USD 714 billion by 2032, driven by the need to optimize complex processes and reduce operational inefficiencies. The same report indicates that more than 81% of global companies are already actively exploring the industrial metaverse, and that 62% increased their investment in these technologies over the past year.

These figures reflect a structural shift: simulation is no longer limited to the design stage but is becoming a central tool for day-to-day plant management.

The study, Digital Twin applications in the food industry: a review, identifies four main approaches to applying digital twins in the food industry, defined by their role within the production system. First, forecasting digital twins are used to anticipate the future behavior of processes or equipment based on the analysis of historical data and current conditions, enabling the prediction of deviations, inefficiencies, or failures before they occur. Second, reactive simulation models allow real-time process monitoring and autonomous responses to deviations, adjusting operating variables and recommending corrective or preventive actions. A third approach is virtual commissioning, which utilizes digital twins to test, validate, and optimize new technologies, equipment, or plant configurations in a virtual environment before physical implementation. Finally, synchronization-based simulation keeps the digital twin aligned in real time, or near real time, with the physical system, creating a highly accurate representation of the process that is especially valuable for scenario analysis, operational optimization, and improved decision-making in complex systems.
How Do Digital Twins Contribute to the Pet Food Industry?
Focusing specifically on the pet food industry, raw material variability is one of the main factors affecting final product quality. Ingredients, such as cereals, protein meals, fats, and animal by-products naturally fluctuate in moisture, protein content, fat levels, and particle size distribution.

According to a technical analysis published by Haskell, these variations directly affect critical operations such as extrusion and drying, influencing attributes such as texture, density, nutritional stability, and product shelf life. Traditional control methods often detect these deviations only after the product has already been produced, leading to reprocessing, waste, and efficiency losses. Digital twins, by contrast, anticipate these effects before they impact the final product.

In pet food production, a digital twin is built from models that represent the thermal, mechanical, and dynamic behavior of each unit operation (mixing, conditioning, extrusion, drying, and cooling). These models are powered in real time with data from sensors installed in the plant, such as ingredient moisture measurements, extruder barrel temperature, screw speed, pressure, airflow, and dryer parameters. This information synchronizes the virtual model with the real process, creating a living representation of the plant in operation.

In closed-loop control systems, besides observing the process, digital twins predict how variations in raw materials will affect the final product and automatically adjust operating parameters to compensate—often even before the ingredient enters the extruder.
Benefits of Implementation
Implementing digital twins delivers tangible benefits at multiple levels. First, it significantly improves product consistency by reducing batch-to-batch variability, a key factor for consumer trust and brand reputation.

By preventing out-of-spec production, raw materials and energy waste are reduced. This approach also optimizes energy consumption and increases throughput without compromising quality, directly impacting operating costs.

Another strategic benefit is to hasten product development. Formulations can be tested virtually, evaluating their performance in the process before conducting physical trials, thereby reducing time, risk, and costs associated with industrial testing.

Added to this is the ability to integrate predictive maintenance, using digital twins to detect deviations in equipment performance and anticipate failures, avoiding unplanned downtime.
Digital Twins: Key Technology for Building Truly Connected Plants
The incorporation of digital twins marks a turning point in how pet food production plants are managed. It is no longer just about automation, but about deeply understanding the process, anticipating deviations, and making decisions based on real, comparable data.

In a context where efficiency, sustainability, and quality are increasingly decisive, digital twins are consolidating their role as a strategic tool for manufacturers seeking to scale, differentiate, and build truly connected and resilient plants. By Candelaria Carbajo – All Pet Food
Source: All Pet Food Magazine
References
Gallagher, Nick (Updated October 17, 2025) What is a Digital Twin? IBM
Prasser, David R. (July 21, 2025). Future of Manufacturing: 13 Trends Driving 2026-2035 Growth. StarUs Insights
Abdurrahman, Emadaldin Elfatih M. & Ferrari, Giovanna. (April 3, 2025). Digital Twin applications in the food industry: a review. Frontiers
Haskell. (December 19, 2025). A Process Engineering Perspective on Digital Twins in Pet Food Manufacturing.

By María Candelaria Carbajo

Technology Eyes That Never Blink: How AI Is Transforming Food Inspection and Safety
 

5+ MIN

Eyes That Never Blink: How AI Is Transforming Food Inspection and Safety  

AI has been a firestorm, sweeping through almost every aspect of our day-to-day, and the same can be said for food manufacturing. AI may be the new tool that will allow almost any product to finally achieve 100% inspection, reducing defects and failures at the consumer level. So too, we are seeing incredible advancements in AI-driven food manufacturing, which, when fully developed and capitalized, will most certainly reset the bar for what consumers consider a 'high-quality' product.
  Advancements are infiltrating many aspects of daily life for food safety and quality professionals. This is leading to some very exciting initiatives to prevent deviations from specification and enhance manufacturers' ability to ward off potential food safety problems.
  There are many advancements hitting the marketplace, but some worth mentioning are in the following areas.   Vision Systems
Some of the most common quality complaints include missing labels, misaligned labels, missing or illegible code dates, the wrong label for the product, seal failures, and other packaging defects. New optical cameras with AI technology can automatically detect and remove these types of defects well before the consumer purchases them. Many systems use multipoint inspection, like the one pictured below, and can view a package from a 360° perspective. When defined parameters are exceeded, the product is automatically removed from the line. 
  Photo courtesy of ANTARES VISION S.p.A   These systems can even detect various foreign materials, such as hard and soft plastics, wood, and other materials, based on their optical signatures.   Metal Detection and X-Ray Systems
Metal detectors are common in most food operations where knives and blades are used for protein harvest or when grinding protein-based products. They are used as a food safety measure for foreign materials that can cause harm when ingested. X-ray systems are often used for harder types of foreign materials, such as bones, cartilage, glass, and metal. In the past, this equipment was only as useful as the number of false positives it would produce during a production shift.
  Now, with advances in AI algorithms, these smart detectors can discern multiple types of materials in pieces, much like the technology used to screen luggage at the airport does, in multiple layers or overlapping placement. This ensures foreign material is detected accurately and distinguishes between various types and the number of foreign objects in a product.  This will allow for early detection and root cause prevention   Hyperspectral Technology
This is a fascinating new field that will likely revolutionize food safety. These systems utilize spectroscopic measurements and ultra-sensitive cameras to detect images at the pixel level, across very narrow wavelength ranges within spectral bands, providing a 3D view of the test sample. It's like incorporating a microscope and a microbiologist at the same time. This type of testing is very rapid and does not use any chemicals, making it very environmentally friendly. The system is literally looking for live organisms in a sample and can even quantify them, so it is very accurate.   Source: Pandey AK, Samota MK, Kumar A, Silva AS and Dubey NK (2023). Fungal mycotoxins in food commodities: present status and future concerns. Frontiers in Sustainable Food Systems, 7:1162595. doi: 10.3389/fsufs.2023.1162595.   Predictive Microbial Risk Modeling
AI systems analyze historical data, such as environmental monitoring results, sanitation logs, and process data, to predict where microbial contamination is most likely to occur in a facility. These predictive systems help companies prevent contamination rather than simply responding to it. By being predictive rather than reactive, food safety and sanitation professionals can reduce sanitation failures, line downtime, and prevent recalls. These models could also be used to validate environmental testing programs and food safety plans.
One additional integration for predictive modeling and food safety inspection is that it monitors employees' adherence to good manufacturing practices. AI is now being used to ensure employees do not use utensils that fall on the floor, use soiled equipment, or forget to wash their hands when working with food.   Enhanced Grading and Sorting Systems
By using optical cameras integrated with smart AI, machines can now be taught to recognize correct shapes and colors, and previously subjective quality grades can be measured objectively. If you have a baked kibble product, for example, how dark is too dark?
  As quality professionals, we used to create picture-based scales to train employees on color and shape, but these tools were only as good as the original picture-taker and the printer you had to display the grading. Now, camera technology has gotten so good that a color scale and a given shape template can be programmed to ensure each piece of treat or kibble is within specification. This uniformity will lead to higher yields and fewer packaging issues, as the product itself will be more consistent.   Process Control Monitoring for Food Safety and Processing Parameters
Examples include thermal process schedule reviews, critical control point (CCP) and process control point (PCP) monitoring, and temperature and weight monitoring. One limitation of inspection is that you may only be able to perform it at a limited frequency, say, once per hour.
  Almost anything that can be continuously measured can now be enhanced with AI logic to provide continuous, real-time monitoring of all your critical or process control points. This provides tons of data, and as root causes are identified and logged for a deviation or failure, your AI system will begin to predict useful information, such as, 'Your average temperature deviation is every 41 days and has been assigned to a sensor failure. You should add it to the preventive maintenance list to change or check every 40 days.' Real-time monitoring also increases release time and does not need a formal pre-shipment review.   Unblinking Eyes: The Future of Food Safety
The creativity and uses for AI in food safety and quality systems are only now being realized. The market for equipment and use is only in its infancy. As a food safety and quality professional, I am excited to see how more advanced technology, like these systems that never get fatigued and have 'eyes that never blink,' is implemented.
  If you share my enthusiasm or have a compelling use case from your own operation, please share it in the comments. The future of food safety will be written not just by the technology itself, but by the professionals bold enough to implement it. By August Konie
Source: BSM Partners
  About the Author
August Konie has been a Food Safety, Quality and Regulatory Professional for over 30 years. He was worked in many sectors of the food industry including fisheries, beverages, poultry, pork and pet food, under both FDA and USDA regulatory oversight. As an active committee member in various trade organization for food and pet food organizations, he was successful of implementing new regulatory guidance. He has worked with various teams across Asian, Europe, North and South American on various food safety, quality and import/export concerns. He currently serves as the Principal of BSM Assurance overseeing FSQAR activities at BSM Partners.

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